ccr registration

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50 WEB REDUCTION PROJECT
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• Three production facilities

16 Presses - 43 printing couples per
press - 96 pages - 24 multi-color
and 4 spot color - 160 Sovereign folder
- Three high formers
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TEN COLORLINER PRESSES
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SIX RETROLINER PRESSES
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Phase I - Modification of running
presses Phase II - Modification of
down presses

• Two Phase Strategy

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Scope Of Work
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SCOPE OF WORK 50 Project
PHASE I Press
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SCOPE OF WORK 50 Project
PHASE I Press
Reelroom
Phase II
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SCOPE OF WORK 50 Project
PHASE I Press
Reelroom
Unit Level
Phase II Pre-drilling - cylinder slots
Phase II
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SCOPE OF WORK 50 Project
PHASE I Press
Reelroom
Unit Level
Superstructure
Phase II Pre-drilling - cylinder slots
Phase II
RFB installation Angle bar - sidelay -
slitter drives - air PSI - electrical
- vacuum hoses - brackets
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SCOPE OF WORK 50 Project
PHASE I Press
Reelroom
Unit Level
Superstructure
Folder
Phase II Pre-drilling - cylinder slots
Phase II
RFB installation Angle bar - sidelay -
slitter drives - air PSI - electrical
- vacuum hoses - brackets
Tubular RTF install Former board -
modification - casting mod. Dbl.-nip
mod. Band modification Folding blade
mod. Stripper shoe mod. Down guide mod. 2nd fold
roller mod.
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SCOPE OF WORK 50 Project
PHASE I Support Equipment
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SCOPE OF WORK 50 Project
PHASE I Support Equipment
Newsprint
Phase II
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SCOPE OF WORK 50 Project
PHASE I Support Equipment
Newsprint
Mailroom
Phase II
Phase II
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SCOPE OF WORK 50 Project
PHASE I Support Equipment
Newsprint
Mailroom
Platemaking
Phase II
Phase II
Pre-work - punch coaters - exposure units -
vision benders - AB 5000 benders - western
benders - manual punch - manual bender
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SCOPE OF WORK 50 Project
PHASE II Press
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SCOPE OF WORK 50 Project
PHASE II Press
Reelroom
Reel arm stops Running belts
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SCOPE OF WORK 50 Project
PHASE II Press
Reelroom
Unit Level
Pick-up roller mod. VSI roller mod. Installation
- 50 ink rails - Form, transfer, dampening
rollers - Ink hoes - Spray bars -
Gates-pans-guards Lock-ups to 50
Reel arm stops Running belts
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SCOPE OF WORK 50 Project
PHASE II Press
Reelroom
Superstructure
Unit Level
Pick-up roller mod. VSI roller mod. Installation
- 50 ink rails - Form, transfer, dampening
rollers - Ink hoes - Spray bars -
Gates-pans-guards Lock-ups to 50
Reel arm stops Running belts
RFB installation Angle bar - sidelay -
slitter drives - air PSI - electrical
- vacuum hoses - brackets
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SCOPE OF WORK 50 Project
PHASE II Press
Reelroom
Folder
Unit Level
Superstructure
Tubular RTF install Former board -
modification - casting mod. Band
modification Folding blade mod. Stripper shoe
mod. Down guide mod. 2nd fold roller mod. Removal
of tail pin Conveyor mod. Dbl.-nip mod. Adj.
trolleys, slitters nips.
Pick-up roller mod. VSI roller mod. Installation
- 50 ink rails - Form, transfer, dampening
rollers - Ink hoes - Spray bars -
Gates-pans-guards Lock-ups to 50
Reel arm stops Running belts
RFB installation Angle bar - sidelay -
slitter drives - air PSI - electrical
- vacuum hoses - brackets
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SCOPE OF WORK 50 Project
PHASE II Support Equipment
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SCOPE OF WORK 50 Project
PHASE II Support Equipment
Newsprint
Laydown area - Sensor adj. - Roll stop adj. Roll
identification Software
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SCOPE OF WORK 50 Project
PHASE II Support Equipment
Newsprint
Mailroom
Sensor adj. Stop adj. Stacker adj. Other
equipment Software
Laydown area - Sensor adj. - Roll stop adj. Roll
identification Software
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SCOPE OF WORK 50 Project
PHASE II Support Equipment
Newsprint
Mailroom
Platemaking
Sensor adj. Stop adj. Stacker adj. Other
equipment Software
Laydown area - Sensor adj. - Roll stop adj. Roll
identification Software
Punch coaters Exposure units Vision benders AB
5000 benders Western benders Manual punch Manual
bender Software
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• Todays Situation

- 50 Project started 1/17/99 - 50
Project completed 10/23/99 - 16 presses are
at the 50 web width - Press Control Project
started 1/3/00
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50 WEB REDUCTION PROJECT