Briquetting Press Machine Project Report

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Briquetting Press Machine Project Report
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List Of Contents

• Introduction
• Company Overview
• Jumbo90 Briquette Press Machine
• Super70 Briquette Press
• Flash Air Dryer
• Cutter
• Cusher Cutter Combo
• Raw Materials
• Briquette Manufacturing Process
• Finished Good Biomass Briquettes
• International Market
• Conclusion
• Contact Us

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Introduction

• Biomass briquetting press machines are able to
  grind any type of agricultural or forestry waste
  and convert them into useful biomass briquettes.
• This machines have high production capacity
  depends upon raw material size and quality and
  required less electricity to produce bio fuels.
• If raw material contains moisture so it is
  necessary to dry it. The most amazing and unique
  feature about this machine is that it does not
  required any binder in the whole biomass
  briquetting process. So it is completely Eco
  pleasant technology.

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Company Overview

• Legendary Manufacturer Of Biomass Briquetting
  Machine since 1991
• Radhe Industrial Corporation
  has state-of-the-art manufacturing facilities
  located at Rajkot, one of the fastest growing
  cities of India. Established in 1991 and thriving
  for quality since then, Radhe is the largest
  Manufacturer and Exporter of Briquette Press
  Machine and all the important ancillary equipment
  related to Biomass Briquetting Plant.
• The company drives inspiration
  from Mr. Prakash A Patel, President who has added
  value, with his experience and knowledge in this
  segment.

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• Our Sucessfully Running Plant
• RD Plant- M/s Pioneer Fuel Industries
• National highway No. 8/B, P.O. Supedi, Tal.
  Upleta, Dist. Rajkot.
• Protect Environment
• Putting environment in front of
  business, RICO contribute their share towards the
  protection of nature. Our biomass briquetting
  machine utilise waste so that we can reduce the
  volume of waste. And main notable thing is that
  briquettes which are made from briquetting
  machine is totally ecological and does not harm
  the environment so it is binder less technology.

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Jumbo90 Briquette Press Machine

• The name itself suggest that JUMBO-90 briquette
  press machine is manufactured to meet large
  demand of the briquettes.
• This model was first launched by us in 1997 with
  our serious efforts towards it.
• In some area of India availability of raw
  material is higher than jumbo-90 briquette
  machine is perfect and give maximum production
  capacity with less investment.

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Jumbo90 Briquette Press Machine
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Technical Specification
Model Jumbo90
Production Capacity 1500kg/hr depends on raw material
Raw Material Size Upto 25mm
Moisture Content 10 to 12
Finished Product Size 90mm dia meter
Finished Product Shape Cylindrical
Briquette Length 150 to 450mm
Required Power Connection 91HP
Power Consumption 40-45 Units/hr
Process Cost INR.600 to 750/-
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Super70 Briquette Press Machine

• Super-70 briquetting model is specially designed
  for the medium scale production of briquettes.
• In some area raw material availability is medium
  and depends upon the season so in this situation
  SUPER-70 briquetting plant is perfect.
• Super-70 model was first time in India by RICO in
  1994 with excellent technology.

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Super70 Briquette Press Machine
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Technical Specification
Model Super70
Production Capacity 750kg/hr depends on raw material
Raw Material Size Upto 12mm
Moisture Content 10 to 12
Finished Product Size 70mm dia meter
Finished Product Shape Cylindrical
Briquette Length 100 to 200mm
Required Power Connection 49HP
Power Consumption 20-22 Units/hr
Process Cost IRS.950/-
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Flash Air Dryer

• The main function of Flash Air Dryer is to
  evaporate moisture from the raw material.
• In briquetting machine if raw materials moisture
  content is above 12 than we need to dry the raw
  material first and then we can feed into
  briquetting machine.
• We are offering super quality of dryer machine
  through which we can dry many raw materials like
  sugarcane waste, rice husk, saw dust and other
  agricultural waste.

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Flash Air Dryer
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Technical Specification
Model Dryer
Production Capacity 1500 Kg/Hr. ( 20 Depending on Quality of Raw Material)
Raw Material Size Powdary Form
Input Moisture 35 max
Output Moisture 15
Power Requirement 23.5HP
Power consumption 10 to 12 units/hr.
Drying Capacity 20 (In one cycle)
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Cutter

• As the name suggest that cutter machine is used
  to cut the raw material size is above 25mm.
• If raw material size is above 25mm than we need
  to cut the raw material first so cutter machine
  through we can cut the raw material in small
  pieces and convert it into small pieces.
• Our cutter machine is designed with excellent
  technology and very easy to operate. The best
  example of the cutter is tree bark, cotton stalk
  etc

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Cutter
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Technical Specification
Model Cutter Machine
Production Capacity 1500 Kg/Hr. ( 20 Depending on Quality of Raw Material)
Input Raw Material Dia. 25mm to 40mm.
Input Raw Material Length 300mm to 600mm
Power Requirement 15HP(1440 RPM)
Power Consumption 16 to 18units/hr
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Cusher Cutter Combo

• RICO believes in change and according to
  increasing demand of the customers, we have
  launched new model that is COMBO machine.
• Yes, COMBO machine through we can do both the
  process in one unit that is grinding and
  shredding of raw materials. We can convert raw
  material into powder from and we can also convert
  it into small pieces.
• And in combo machine we can save electricity
  because both the process can be done in same
  machine.

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Cusher Cutter Combo
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Technical Specification
Particular By Conveyer By Manual
Capacity 1000kg/hr 1200-1500 kg/hr
Input Raw Material Dia. 0mm to 35mm 0 to100mm
Input Raw Material Length 0mm to 100mm 100mm to 1000mm
Power Requirement 40HP 3HP Conveyer (1440RPM) 40HP3 HP Conveyer (1440RPM)
Power Consumption 18 to 20 Units/hr 16 to 18 Units/hr

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Raw Materials
Groundnut Shells
Cotton Stalks
Cummin Waste
Forestry leaves
Macoddana Shells
Jute Waste
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Calorofic Value Of Some Raw Materials
Raw Materials K Cal/kg
Ground Nut Shells 4000
Bagasse 4200
Cotton Stalk 3800
Coir Pith 4000
Rice Husk 3500
Coffee Husk 4200
Castor Seed Shell 4000
Jute Waste 4500
Mustarad Husk 4500
Pine Needles 4000
Bark (Wood) 3900
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Briquette Manufacturing Process

• When More Then One Material Is Used, Make Sure
  That They Are Mixed In Suitable Proportion.
• Material Like Saw Dust, Ground Nut Shells,
  Castor Seed Shells And All Another Raw Material
  Up To 25mm Size Are Supplied To The Screw
  Conveyor.
• Materials With Higher Moisture Content I.e. More
  Then 10-12 Needs To Be Dried In Sunlight.
• Material From Conveyor Is Discharged With The
  Help Of Conveyor, Veram And Gear.

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• Material In The Feeder Box Is Compressed By The
  Press, Forcing It Through Tapper Die Fitted In
  The Die Holder.
• The Compression Raises The Temperature Of
  Material Which Results In Softening Of The
  Lignin, Inherent In Every Biomass. This Lignin
  Comes To The Surface And Binds The Materials
  Together.
• Briquettes Formed Are In The Shape Of Logs Which
  Are Pushed Through Cooling Tracks Under Slight
  Pressure For Cooling And Transport Storage Point.

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• Cooled Briquettes Are Broken Packed In Bags Or
  Stored In Bulk For Dispatch.

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Finished Good BIOMASS BRIQUETTES
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Advantages

• Main benefit of using biomass briquette plant is
  that it helps in environment saving.
• Various tax benefits and financial incentives
  are offered by the governments.
• Easy loan availablity from natinalised bank.
• Easily available various raw materials.
• Easy to use and operate briquette press machine.
• Biomass briquettes does not make pollution when
  it burns.

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• There is no requirement of NOC from state
  pollution control boar.
• More helpful project for farmers as they can
  earn money by selling their agro-crop waste.
• Produces the green and pollution free energy
  fuel which is used to save our natural resources.
• High profitability and ready market.
• Cost effective project.

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International Market

• Briquetting machine is huge in
  demand due to scarcity of fuel. Moreover
  accessibility of raw material is huge in foreign
  country also so it is easier to set up
  briquetting machine anywhere. And our presence in
  international market is remarkable because we
  have supplied 100 plants in Kenya, Russia,
  Ghana, Vietnam and many more.
• We have exported 10 machines to
  Africa just before couple of months to a african
  customer.

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Conclusion

• From the above Information we can
  conclude that biomass briquette plant project is
  renewable source of energy and can protect
  Environment throgh recycling biomass residues. So
  it would be the best project to produce
  Eco-friendly Bio Fuel.
• If you are interested in this project
  than feel free to contact us and make your future
  better.

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Toll Free No 1800-300-21222

• RADHE INDUSTRIAL CORPORATION
• Gondal Road, B/H Perfect auto service Prabhat
  Steel
• Survey No. 43, Plot No. 122-123,
• Vavdi, Rajkot, Gujarat, India
• www.briquettingpressmachine.com

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