Master batch exporter from india | masterbatch exporter

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MASTERBATCH
an ISO 90012008 certified company
http//www.sidhmasterbatches.com
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INTRODUCTION

• Masterbatch is a mixture that consists of rubber
  or plastic with one or more compounding
  ingredients in definite proportions but higher
  concentrations than in a normal mix and that is
  used for convenience in compounding.
• Masterbatch is a solid product (normally of
  plastic, rubber, or elastomer) in which pigments
  or additives are optimally dispersed at high
  concentration in a carrier material. The carrier
  material is compatible with the main plastic in
  which it will be blended during molding, whereby
  the final plastic product obtains the color or
  properties from the masterbatch.

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How masterbatch is made

• In simple terms, manufacture is a two-stage
  process gathering ingredients and then mixing
  them together by applying heat and shear to
  produce an homogenized pellet. Generally high or
  low speed mixers are used to produce a pre-mix of
  the additives which is then compounded on roller
  mills, kneaders, single or twin screw extruders.
  Even distribution (dispersion) and development
  (breaking down) of the additives throughout the
  carrier are essential. This processing depends on
  several key elements formulation, quality of raw
  materials, quality of mixing and compounding
  plant. Finally, the finished masterbatch is
  pelletised (die-face or strand cut) or ground.

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Using masterbatch

• Masterbatch can be introduced to the processors'
  base polymer on the production line in a number
  of ways, the most successful methods being
  volumetric or gravimetric dosing. In both
  techniques, the masterbatch is added directly
  into the polymer stream immediately before
  processing. Volumetric dosing has the advantage
  of relatively low capital investment but requires
  calibrating every time the batch or colour is
  changed (depending on the bulk density of the
  material). Graviametric dosing is extremely
  accurate, but plant is expensive.

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Types of Masterbatches

• WHITE MASTERBATCHES
• COLOUR MASTERBATCHES
• BLACK MASTERBATCHES
• ADDITIVE MASTERBATCHES
• FILLER MASTERBATCHES

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WHITE MASTERBATCHES

• Application
• Multilayer/ Monolayer Film
• Blow/ Rotational/ Injection Molding
• Lamination
• Non Woven Application
• Pipe extrusion

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COLOUR MASTERBATCHES

• Application
• PP Filaments and Fibers
• PP NON-WOVEN Fabric
• Below molded Bottles and drums
• Injection moldings specially for Chair, Crates,
  house wares items made from plastics like HDPE,
  PP and HIPS. Pipes for irrigation and Telecom
  ducting applications.

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BLACK MASTERBATCHES

• Application
• Garbage/ Shopping Bag
• Automotive/ Injection/ Blow/ Rotational Molding
• Mono Filament
• HDPE Pipe
• Cable
• Critical Film Application

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ADDITIVE MASTERBATCHES

• Types
• Optical brightener masterbatch
• Anti block/ Antioxidant masterbatch
• Silicone masterbatch/Slip masterbatch
• Polymer processing aid masterbatch
• Nucleating masterbatch/Antistatic masterbatch
• UV masterbatch

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FILLER MASTERBATCHES

• Application
• PP and PE woven sacks
• Mono and multi layer films
• Blow molding
• Injection molding
• PS sheets

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End Use

• Injection molding, blow molding, profile
  extrusion, sheet extrusion, film extrusion, cast
  film, fibers and calendared sheet processes
  commonly employ masterbatch.
• A basic method of determining whether you will
  benefit from using masterbatch is to consider
  that small lots of coloured compound invariably
  carry a surcharge. Further, if you are using
  several colours in the same base polymer,
  especially if it is an engineering polymer, you
  should explore the cost of using masterbatch.
  Also, look at the cost of stock holding tones of
  coloured compounded material and weigh this up
  against using the space saved by installing a
  plant that contributes to profit. Although
  masterbatch can cost from 7 to 25 per kilo, it
  has the potential to save hundreds of pounds per
  tone against compounded materials. 

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Current Market of Masterbatch

• According to India Masterbatch Market Forecast
  Opportunities, 2018, the Masterbatch volume
  sales in India are expected to grow at 23 CAGR
  till 2018. The market for Masterbatch is driven
  by the growth in its end user industries as well
  as the increasing penetration of plastic products
  in the Indian market. However, use of plastics is
  being regulated by Ministry of Environment
  Forests, Government of India, as solid plastic
  waste impacts the environment adversely and also
  causes blockage of gutters, sewerage system and
  drains. With the development of bio-additives,
  usage of masterbatches holds positive prospects
  for the manufacturing of bio-degradable plastics.
  Other important innovations such as development
  of anti-microbial masterbatches, flame retardant
  masterbatches, antioxidant masterbatches is set
  to drive the market for masterbatches across
  various end user industries.

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CONTACT US

• Get In Touch
• SIDH MASTERBATCHES PVT. LTD.
• Plot No 86, DLF Industrial Area, Phase 1
• Faridabad, India
• 91 987 320 9590
• info_at_sidhcolours.com

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