Food,Fertilizers,Pharma and Process Plant Presentation

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Farmer is Our Nation PrideFertilzer Process
Power Plant We Salute Indian Farmers
Presentation on Best Practice for Electrical
Equipment Installation and Safety of
Product(Earthing Protection)
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SMART Process Plant Project

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SMART PROCESS PLANT AUTOMATION CONSULTANT
TEAM India IFFCO Ltd (Phulpur Unit) 50Years
Success Celebration Pride for india WELCOME FOR
THE PRESENTATION ON Best Practice ELECTRICAL
Equipment Installation And SAFETY PRODUCTS
(Electrical Controls Communication
Networking Monitoring)
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• Process Plant is Combination of Mechanical,
  Electrical and Control Automation Project which
  is More Dependable with Motors and Actuator
  Functions.
• Large Field Maintaining Incoming Material
  Storage , Handling and Pumping up to Process
  Plant Later Storage and Transportation for Final
  Bio Products .
• Handling of Water and Air for Process Activity
  some with Cooling and Heating Process .
• Packaging of Finish Products

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• Process Plant
• Air
• Water
• Fire
• Pressure

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• Source of Power
• Through Grid
• Wind Machine
• Solar PV/Solar Thermal
• Captive Power (Genset)
• Battery Back-up UPS/Invertor
• Waste Heat Recovery Power Plant

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• Category
• Hazard Zone
• Flammable
• Highly Flammable
• Highly Corrosive

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• Building and Infra Facilities
• Local Power Generation and Connect to Grid/Off
  Grid
• Fibre Optic Network
• Wireless/Satalite Communication Tower
• Substation as per Require Capacity
• Smart Net Metering and Monitoring (SCADA)
• Street Light use LED /Stand Alone (Solar)
• Weighing Plateform for Transports
• Water Storage and Distribution/Waste Water
  Treatment
• Bulk Storage Terminal and Distribution

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Electric Power Systems for Indian Fertilizer
Process Plant
Generation
Transmission
Distribution
Consumption
Generation
Transmission
Distribution
Load
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My Gudget My Confidence My Safety
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Smart Buildings is not enough we require
Protection from Fire and apply Safety
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External/Internal Surge Source
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An Arcing Fault is the flow of current through
the air between phase conductors or phase
conductors and neutral or ground. Concentrated
radiant energy is released at the point of arcing
an a small amount of time resulting in Extremely
High Temperature.
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Fire Accident Reason Lose Contact Earthing
Disorder and Lightning
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Sikhana to Padega Hi Follow NBC2016
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Surge in Systems and Result
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Surge in DC Application
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Maintenance Free - Equipment Earthing
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33KV Electrical Sub Station
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Grid/Earth Mat Design
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JMV LPS Products
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Copper Cladded Conductor For Electrical
Installation
The Copper Clad Steel Grounding Conductor is made
up of steel with the coating of 99.99 pure
copper. These conductors/ wires or strands are
equipped with the strength of steel with the
conductivity and copper with the better corrosion
resistance property. The concentric copper
cladding is metallurgic ally bonded to a steel
core through a continuous, solid cladding
process using pressure rolling for primary
bonding. The copper cladding thickness remains
constant surrounding steel. We use different
steel grades for the steel core result in Dead
Soft Annealed, High strength and Extra High
Strength Characteristics.  The Copper Clad Steel
Wire yields a composite conductivity of 21, 30
and 40 IACS, and available in Annealed and Hard
drawn. We are delivering products with varied
conductivity and tensile strength as per the
customer need. Further, the wire can be processed
to be silver plated or tinned copper clad steel
wire.
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Most Efficient Joint Process/Fail Proof
It is efficient and superior to all existing
surface to-surface mechanical retention
connectors.
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What is Exothermic Welding System Copper to
Bi-Metal and Alumenium

• Types of Exothermic Joints
• Possible to join any bi metal except aluminum
• Exothermic welding is a process of making
  maintain free highly molecular bonding process is
  superior in performance connection to any known
  mechanical or compression-type surface-to-surface
  contact connector. Exothermic weld connections
  provide current carrying (fusing) capacity equal
  to that of the conductor and will not deteriorate
  with age.
• It offers Electrical connections between two or
  more copper to copper and copper to steel
  conductors.
• Highly portable method as it does not require
  any external power source or heat source, so it
  can be done almost anywhere.
• It provides strong permanent molecular bond
  among metallic conductors that cannot loosen and
  further will not deteriorate with age.
• Connection does not corrode with time and it
  offers permanent conductivity.

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Copper Clad Steel Solid ROD and Conductor
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Losses Due To Lightning
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LIGHTNING FORMATION
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• Facts about Lightning
• A strike can average 100 million volts of
  electricity
• Current of up to 200,000 amperes
• Can generate 54,000 oF
• 10/350MicroSec/50KA Fault Current/Discharge in
  Nano Sec
• Protection
• Earthing Design100KA Fault Current/Joints
  Exothermic /Flexible Down Conductor with
  Shortest Route Less Corner

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• Lightning Protection Standard use in India
• (IS2309 Now IEC 62305-5)NBC2016
• Working Principle Angullar No Compromise with
  Design Max Protection 30Mtrs from One
• No Product warrenty from Manufacturer
• High Maintenance Require
• Earthing below 10.00 Ohm

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Lightning Risk assessment Study is actually the
measure of risk of a lightning strike and
probability of damages. As Per IEC62305-2.

• All these calculations are based on
• Lightning strike density inthat particular
  area(provided byOMV i.e.Ng 8),
• Danger for people,
• Occupation coefficient of structure,
• Relative location of site,
• Fire Risk,
• Associated services,
• Electrical Lines,
• Lightning Protection Level,
• Surge Arrestor and
• Dimensions of installation.

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Lightning Safety Calculation
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Lightning Risk Calcuator as per IEC6305
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PASSIVE PROTECTION SYSTEM
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The Simple Rod air terminal is composed
from a metallic rod with 2 to 8 m height
dominating the structure to protect, and linked
to 2 down conductors minimum, and 2 earthing
systems. The protection radius ensured by this
air terminal which is limited to 30 m more or
less (Protection level IV, height 60 m),
especially dedicated to the protection of small
structures or areas like towers, chimneys, tanks,
water tower, antenna masts The EN 62305-3
standard describes the installation procedure for
these air terminals. 13 Simple Rods, 13 down
conductors, and 13 earthing systems are necessary
to ensure the protection below
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The meshed cage protection is
composed from a meshing in roof surface and in
the front face around the building. Surrounding
the roof surface, and on high points, capture
points are positioned. A conductors network is
placed at the outer perimeter of the roof. This
network is completed by transverse conductors.
The size of the meshing is 5 to meters, and
depends on the efficiency needed for the
protection. On the front face of the building,
the down conductors are linked at the top to the
meshing of the roof. And, down, to specific
earthing systems. The distance between two
conductors is 10 to 25 meters, and depend on the
efficiency needed for the protection. The EN
62305-3 describes the installation procedure for
this method. Generally, this method is heavy and
expensive, due to the complexity of the
structures to protect. 26 capture points, 26 down
conductors and a grounded loop earthing system
are necessaries to ensure the protection of the
structure here below
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The catenary wires protection is a
method closed to the meshed cage principle,
because it is constituted with meshing of the
conductors far from the structure to protect, to
avoid any contact with lightning
current. Catenary wires are located over the
structure to protect, connected to down
conductors and specific earthing systems. The
width of the meshing and distance between the
down conductors must respect the same rules as
for the meshed cage. The EN 62305-3 describes the
installation procedure for this
method. Generally, this method is heavy and
expensive, due to the complexity of the
structures to protect.
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The ESE air terminal is a
terminal which enables to generate artificially
an upward leader earlier than a simple rod, with
an ionization system, in order to establish a
special impact on its point. The capture of the
lightning strike being faster than a simple rod,
this technology enables to benefit from larger
protection areas, ensuring protection for large
dimensions structures. The generated protection
radius depends on the early streamer emission
value of the air terminal (?t in µs), its height,
and the efficiency of the protection. The
protection radius ensured by this type of air
terminal is 120 m (Protection level IV, height
60 m , early streamer emission time 60µs) The NFC
17-102 standard describes the installation
procedure for this type of air terminal. The
installation of this type of air terminal is easy
and cheaper than other technologies. It can
protect whole buildings with one E.S.E. air
terminal. It enables the protection of a
structure and its environment, the protection of
opened areas and well integrate in the
architecture of a structure without aesthetic
alteration. 1 ESE, 2 down conductors and 2
earthing systems are necessary to ensure the
protection below
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ESE Installation Guidence
ESE AT with radius protection form 32 mtr to 107
mtr.
DMC Insulator .
GI/FRP Mast .
Down Conductor Copper / Copper Cadmium Cable 70
sq. mm
Copper Bonded Ground Earthing
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Thimble
Joint all phase wire/ cable with the help of
crimping tools and lugs
Step 1
Separation Sheet
Fixed the separation sheet between all wires/
cables
Gel / Silicon
Step 2
Close the filled Silicon enclosure from top and
bottom , complete installation is done.
Step 3
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• Features
• Provides cable with cable connections and
  jointing wires in switchboard / electric boxes
  Being a jelly it can be easily fit into molds of
  any shape and size.
• Helps in safeguarding electrical connections and
  also protects electrical connection joints from
  catching fire, sparking and leakage current.
• Eradicates all the possibilities of fire,
  electric shocks and sparks, etc. causes due to
  improper electrical connection joints and
  safeguards structure, equipment and person.
• Offers safety to your electrical joints from
  ageing, corrosion, moisture and also observes
  leakage current.
• Advantages
• Nontoxic
• Insulating
• Highly reliable operation
• Maintenance Free
• Repairable
• Cost Effective
• High repeat value
• Elasticity
• Shape retention

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We are offering Surge Protection Devices as
IS/IEC 62305-4
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We are offering 24X7 Clean Power for Better
Performance of your system
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JMVs Clients
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Contact Professionals for Advise
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We Protect You Use Electrical SafetyEarthing
Protection
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Contact our Team JMV INDIALeader and
Insperation behind Mr.Neeraj Saini
neeraj_at_jmv.co.inMr.Mahesh Chandra Manav Brand
JMV HOD manav_at_jmv.co.inwww.jmv.co.inMoblie
-919910398999Telecom -9191204590000