TriPolarcon Pvt Ltd - Manufacturer of Epoxy and Polyurethane Flooring

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TRI POLARCON PVT. LTD. pune HIGH PERFORMANCE
CONSTRUCTION CHEMICALS
MANUFACTURE OF ADMIXTURES ,SEALANTS
,WATERPROOFING CHEMICALS ,EPOXY/PU FLOOR COATING
,GROUTS ETC.
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CONTENTS

• INTRODUCTION TO EPOXY FLOORING
• CHEMISTRY OF EPOXY FLOORING
• FLOOR SELECTION CRITERIAS.
• HOW TO APPLY?
• APPLICATION AREAS.
• PROPERTIES OF EPOXY FLOORING.
• WHY TO DO EPOXY FLOORING?
• EPOXY FLOORING FAILURES.
• EPOXY FLOOR CARE.

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1.EPOXY FLOOING
FLOORINGS
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CHEMISTRY OF EPOXY FLOORING

• CHEMISTRY
• Epoxy is a copolymer that is, it is formed from
  two different chemicals. These are referred to as
  the "resin" and the "hardener". The resin
  consists of monomers or short chain polymers with
  an epoxide group at either end. Most common epoxy
  resins are produced from a reaction
  between epichlorohydrin and bisphenol-A, though
  the latter may be replaced by similar chemicals.
• The hardener consists of polyamine monomers, for
  example Triethylenetetramine (TETA). When these
  compounds are mixed together, the amine groups
  react with the epoxide groups to form a covalent
  bond. Each NH group can react with an epoxide
  group, so that the resulting polymer is heavily
  cross linked, and is thus rigid and strong.
• The process of polymerization is called "curing",
  and can be controlled through temperature, choice
  of resin and hardener compounds, and the ratio of
  said compounds the process can take minutes to
  hours. Some formulations benefit from heating
  during the cure period, whereas others simply
  require time, and ambient temperatures.

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INTRODUCTION TO EPOXY FLOORING
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FLOOR SELECTION CRITERIAS
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FLOORING CRITERIA
DOS
DONTS
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HOW TO APPLY?
Shot blasting
Primer application
Mixing
Mixing
Pour on floor
Self leveling
Top coat
finished
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HOW TO APPLY?
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Step 1
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Step 2
TRIFLOR EPFILL
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Step 3
TRIFLOR EP 25
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Step 3
TRIFLOR PRIMER
TRIFLOR SL
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Step 4
TRIFLOR
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CURED EPOXY FLOORING
TRIFLOR
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EPOXY FLOORING SYSTEM
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EPOXY FLOORING SYSTEM
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SURFACE PREPERATION
TRIFLOR EPFILL
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SCREEDING AND TOP COAT
Appy primer TRIFLOR EP 25
primer TRIFLOR EP 25
Appy screed TRIFLOR SLUL 2000
TRIFLOR SLUL 2MM
top coat TRIFLOR SL 1000
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PROPERTIES OF EPOXY FLOORING
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WHY TO DO EPOXY FLOORING?
IMPACT RESISTANCE
SLIP RESISTANCE
FIRE RESISTANCE
HYGIENE
CHEMICAL RESISTANCE
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EPOXY FLOORING failures
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EPOXY FLOOR care
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TYPES OF EPOXY FLOORINGS

• ANTI-SKID FLOORING

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TYPES OF EPOXY FLOORINGS

• ANTI-STATIC FLOORING TRIFLOR ESD
• Electrostatic charge is commonly created by the
  friction of two materials, because of imbalance
  of electrons on a material surface.
• The human body is perhaps the most common ESD
  source, although a person dont fell the charge
  until the body is charged to approx 3000-4000
  volts.
• A tiny fraction of this voltage is sufficient to
  cause major damage to sensitive electronic
  components.
• Only method for helping to remove static
  electricity from persons body is to provide a
  ANTI-STATIC DESSIPATIVE EPOXY FLOORING.
• ELECTRICAL RESISTANCE of ESD flooring 106 1010
  Ohms
• Static discharge prevents a serious safety risks.

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TYPES OF EPOXY FLOORINGS

• METALLIC EPOXY FLOORING

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TYPES OF EPOXY FLOORINGS

• 3D EPOXY FLOORING
• FOR AESTHETIC PURPOSE

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APPLICATION AREAS
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IN CHEMICAL PLANT

• Epoxy flooring in chemical plant protects
  structural integrity of concrete slab by
  preventing absorption of chemicals, acids and
  caustics because of its good chemical resistance.

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IN pharmaceutical PLANT

• Pharmaceutical floors needs to be free from
  allergens and dust. Epoxy acts as a concrete
  floor sealant. They are safe easy to clean,
  preventing microbial growth, because of its
  anti-bacterial and anti-fungal resistance.

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IN food PLANT

• Like many industrial buildings, the food
  processing industry must adhere to federal
  government standards. In the food processing
  industry, certain food byproducts often fall onto
  the ground. Examples include fats, oils, blood,
  sugar, and acids. Keeping all areas of a food
  processing industry clean including the floor is
  a requirement of the business.
• Epoxy floor coating is used so frequently
  because it provides protection against acids and
  alkalis, can easily tolerate abrasive cleaning
  procedures and chemicals.

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In hospital laboratories

• Epoxy Coating Specialists offers seamless
  flooring systems that meet the rigorous,
  cleanliness standards of the healthcare industry.
  Epoxy flooring is having Bacteriostatic
  properties, Fungistatic properties, antimicrobial
  protection, Chemical resistance to skin and
  cleaning disinfectants.

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IN automobile aerospace

• Epoxy flooring has chemical resistance, which
  provides a sealed surface resistant to oils,
  lubricants, break fluids, and hydraulic oils.
  Epoxy flooring has
• ABRASION RESISTANCE .
  APPEARANCE/AESTHETICS
• EASY-TO CLEAN . CHEMICAL
  RESISTANCE
• SLIP-RESISTANCE

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IN power plant electronic plant

• Work environments for the electronic industry are
  designed to deliver the ultimate in static
  control.
• Provide a slip-resistant surface for workers
• Impart high tolerance for heavy wear and tear
• Prevent concrete dusting, easing strain on air
  filtration systems
• Can reduce the amount of electricity necessary to
  illuminate an area

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FLOORINGS

• 2.POLYURETHANE FLOORINGS

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WHY PU FLOORINGS

• Polyurethane is a protective coating that will
  add longevity to your floors. Polyurethane
  coating can be used in many different
  applications, from cabinets to furniture
• Polyurethane floor are usually softer and elastic
  which it gives better resistance to scratching
  and better resistance to very low freezing
  temperature.

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HOW TO APPLY?
POLYURETHANE FLOORING
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Step 1
1. SURFACE PREPARATION- GROUTING GROOVE
FILLING WITH TRIFLOR EPFILL

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HOW TO APPLY?
2. PRIMER APPLICATION TRIFLOR EP 25
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HOW TO APPLY?

• 3. PIGMENTED SELF LEVELLING SCREED TRIFLOR SLUL
  2MM

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HOW TO APPLY?

• 4. SPIKING TO REMOVE THE GAS

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HOW TO APPLY?

• 5. SELF LEVELLING TOP COAT TRIFLOR PUAL/ PUAR

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HOW TO APPLY?
HOW TO APPLY?

• PU FLOOR COATING IS READY

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Product approval CERTIFICATES
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credentials
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TRI POLARCON PVT LTD PUNE