Difference Between WaterJet Cut and Plasma Cut - PowerPoint PPT Presentation

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Difference Between WaterJet Cut and Plasma Cut

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This article gives insights into the basic differences between water jet cutting machines and plasma cutting machines and how each of them work. Read more... – PowerPoint PPT presentation

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Title: Difference Between WaterJet Cut and Plasma Cut


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Difference between WaterJet Cut and Plasma
Cut Any manufacturing industry has multiple ways
to find a solution for one particular job. This
is true when it comes to cutting raw materials.
There are two popular methods that you might find
in many shops, i.e., water jets and plasma
cutter.
Both the machines are known for their ability to
quickly and easily cut certain materials. But,
like every machine, these two machines also have
something different in them. A brief about how
water jet cut machine works A water jet is a
cutting system that relies on a mixture of water
and breaks down materials along a given path. You
can assume it as a high-speed erosion. The
abrasive feeds through a line into a mixing tube
where it meets the water source and sprays out
with immense pressure. It puts more than 50,000
psi and forms a cutting stream at the tip of a
ceramic nozzle, which then moves along a path
determined by the associated CNC software. It
works at a speed that varies depending on the
type of material and its thickness.
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Now, let's talk about working of plasma
cutting Plasma cutters use gas and electricity.
The gas forces through the constricted opening
at high pressure at a point that it contacts an
electric arc that passes through a nozzle causing
a reaction, and the gas heats to the degree that
it enters the fourth state of matter plasma. The
plasma is hot enough to melt through the high
enough speed that excess material blows away,
resulting in a relatively clean cut. Make sure to
useHypertherm parts online, esab plasma cutter
parts as they are easy to replace and help you
have a precise cut. You can use different gases
depending on material type and thickness. In
this article, let's explore the differences
between the water jet cut and plasma cutting
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  • Quality
  • The plasma cutter smoothly cuts many steels with
    an accuracy of /- .01"- 0.30" "depending on the
    setup. When the material thickness increases,
    the cut will be less clean as the plasma
    struggles to melt through all the materials
    without producing unwanted slag.
  • The water jet is a more accurate machine and will
    produce high-quality cuts across a wide range of
    materials and thicknesses. The water jet can
    hold a tolerance of /- .005" and has additional
    accessories available. They can further increase
    the accuracy of minimizing taper. The speed can
    adjust to improve surface finish and often
    eliminates any need for secondary machining.
  • Maintenance
  • The water jet requires constant maintenance.
    Water jet parts are under constant pressure, and
    so the failure rate is very high. Replacement
    parts and rebuild kits are necessary and
    expensive. The water jet tank can also be pumped
    out regularly as it fills with abrasive over
    time. Some shops outfit their machines with
    costly waste management systems. Whereas

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others rely on vactor trucks or shovel out the
excess to garnet them. On the other hand,
plasma cutting needs less maintenance except for
gas that we need to operate fewer consumables
and components can break down. Preventive
maintenance becomes the key to uninterrupted
plasma production. This helps in proper cleaning
and alignment of essential items you need to
check this on the basis of performance. 3.
Materials Plasma cutters have a limitation in
what materials it can cut. They are mostly
useful for steel though certain materials can
cut stainless and aluminum with a proper setup.
Conductive materials do not cut well on plasma.
Thickness of the material also plays a major
role in plasma's cutting capabilities. The
quality will begin to go on anything ½" "in
thickness. Whereas, you can use a water jet to
cut any material type. Be it hardened steels to
softer materials like wood, plastic, or even
food items like bread or cake. The water jet
material can cut up to 10" "thick steel as the
thickness does not limit it.
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Conclusion While choosing the correct cutting
material for your business, it's important to
know the major difference between both of them
and choose the best out of them. Hence, make sure
before purchasing any of them you know the major
difference between each of them. Try to use
plasma cutting machines which have hypertherm
parts online, esab plasma cutter parts. This
Article Post is Originally Posted
here https//www.sooperarticles.com/automotive-ar
ticles/differe nce-between-waterjet-cut-plasma-cut
-1792379.html
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