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KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS

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Title: KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS


1
KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY SINCE 1948
2
Dos for the Seminar
  • Please mute your voice button
  • Please Turn off your webcam during the
    presentation.
  • Dont forget to send your feedback after the
    session. (Link will be sent in the chat room)

VIJAY ENGINEERING AND MACHINERY COMPANY
3
INTRODUCTION
  • 71 years of Expertise in Electromechanical
    Engineering Solutions
  • VEMC is a MSE1 A CRISIL Rated company
  • ISO 90012015 certified Organization
  • Channel Partner with Kirloskar Brothers Ltd, CG,
    Bharat Bijlee KEC
  • Empaneled channel partner for renewable energy
    with MNRE (MNRE/CP/GCRT/B/3390)

VIJAY ENGINEERING AND MACHINERY COMPANY
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INTRODUCTION
  • Our evolution can be traced back to the year
    1948.
  • From modest water pump supplier to an
    electro-mechanical solution provider, this
    monumental transformation has made VEMC pioneer
    in the field of electromechanical engineering
    products, allied equipment services.
  • VEMC in todays time, provides complete fluid and
    energy management solutions for a wide array of
    projects into Water Supply, Power Plants,
    Irrigation, Oil Gas, Industries, Building
    Construction etc.
  • Our level of expertise has evolved from supply of
    water utility pumps toward handling turnkey
    projects (installing electromechanical systems),
    rendering allied service like Project energy
    audits, Corrocoat etc.

VIJAY ENGINEERING AND MACHINERY COMPANY
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ABOUT THE COMPANY
MISSION
VISION
To evolve into professional organization through
a systematic phase wise growth approach that
will act as a foundation of happiness for
employees, customers, stakeholders and the
society at large. The bi-product of this activity
shall be wealth creation.
VEMC aspires and strives to be the most reliable
and endearing electromechanical solution provider.
VIJAY ENGINEERING AND MACHINERY COMPANY
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VALUES
VIJAY ENGINEERING AND MACHINERY COMPANY
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COMPANY TIMELINE
Our Journey
2015
2021
Set up of Manufacturing Unit
2020
1970
APOEM Testing facility
Turnkey Electricity Board Projects
1990
2017
Entering Solar PV businrss
1950
2010-2012
GO
1948
Our Inception
VIJAY ENGINEERING AND MACHINERY COMPANY
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SECTORS WE CATER TO
Building ConstructionFire FightingWater
TransferPressure BoostingHYPN, HVACDewatering
Manufacturing IndustryFire FightingUtility
Water Transfer
Port DefenceFire FightingDry
Dock/DewateringUtility Water Transfer
Cement IndustryFire FightingDewateringUtili
ty Water Transfer
Cold Storage ProcessRefrigerant
TransferUtility Water Transfer
SteelFire FightingUtility Water
TransferRolling Mills
Oil GasFire FightingOil Transfer
Pharma ChemicalChemical Transfer PumpSlurry
Transfer PumpThermic Fluid
Solvent Extraction
MiningFire FightingDewatering
VIJAY ENGINEERING AND MACHINERY COMPANY
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PRODUCT PORTFOLIO
  • Industrial Domestic Pumps
  • Valves
  • Anti Corrosion Products
  • Submersible Pumps
  • Diesel Engine Pumpsets
  • Control Panels
  • AC Motors
  • Rerolling Duty Motors
  • Pump Spares
  • HYPN Systems
  • Renewable energy projects
  • Master Distributor for process pumps

VIJAY ENGINEERING AND MACHINERY COMPANY
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PROJECT SERVICES OFFERED
  • Solar Energy Solutions
  • Spares, Refurbishment Maintenance works
  • Corrocoating solutions for Hydraulic equipments
    and structures
  • Micro Hydro and Pico hydro turbine based energy
    systems
  • Auto prime pumping and flood control solutions

VIJAY ENGINEERING AND MACHINERY COMPANY
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CUSTOMER SATISFACTION SURVEY
  • Service Feedback Forms - Measure customer
    satisfaction

ATTRIBUTES
Technical support 9.04
Response time 8.35
Service co-ordinator 8.53
Time taken to reach 8.33
VIJAY ENGINEERING AND MACHINERY COMPANY
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  • Shree AMICHAND DALUCHAND SHAH Public Charitable
    Trust Scholarship to the Engineering students
  • for there Education.
  • MAHAVIR JEEVAN RAKSHA FOUNDATION - Medical
    Relief to the Heart Patients for their surgery.

VIJAY ENGINEERING AND MACHINERY COMPANY
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Pump Fundamentals
AMCPL
VIJAY ENGINEERING AND MACHINERY COMPANY
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AMCPL
  • What is a pump
  • Pump is defined as a Device which converts the
    mechanical energy into the hydraulic energy with
    the help of a prime mover i.e Motor,Engine etc.

VIJAY ENGINEERING AND MACHINERY COMPANY
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Classification of Centrifugal Pump
AMCPL
Centrifugal Pump
Axial
Mixed
Radial
Single Suction Double Suction
Single Suction
Single stage Multi stage
Single stage Multi stage
Self Priming Non Self Priming
VIJAY ENGINEERING AND MACHINERY COMPANY
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AMCPL
  • Parts of a Pump
  • Casing
  • Impeller.
  • Shaft
  • Bearing assembly

VIJAY ENGINEERING AND MACHINERY COMPANY
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Pump Fundamentals and Selection
AMCPL
  • Flow capacity Flow Capacity is the volume of
    liquid pumped out in one unit of time.
  • Head Head is the expression of the total energy
    content of the liquid
  • referred to a datum.
  • Characteristic Curves The performance of
    a centrifugal pump can be shown graphically on
    a characteristic curve
  • Viscosity Viscosity is the quantity that
    describes a fluid's resistance to flow
  • Temperature It is the temperature of the liquid
    to be pumped by the pump.
  • Ph value The Nature of the liquid is determined
    by its Ph value.(acidic nature of water,ph
    value7)
  • Solid Handling Size The Size of the particles in
    the liquid which is to be pumped.
  • Shut Off Head Shut-off head is the maximum head
    generated by a centrifugal pump with zero flow
    and relatively less power.

VIJAY ENGINEERING AND MACHINERY COMPANY
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Net Positive Suction Head
AMCPL
  • Net positive suction head is the total energy
    (head ) at the inlet nozzle of pump (in relation
    to zero absolute pressure ) head of liquid ,at
    pumping temperature corresponding to vapor
    pressure of the liquid.
  • NPSH(A)The net positive suction head available
    is a function of the pump suction system.
  • NPSH(R)The net positive suction head required
    is a function of the pump design at the operating
    point on the pump performance curve.
  • NPSH(A) gtNPSH(R)

VIJAY ENGINEERING AND MACHINERY COMPANY
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NPSH
AMCPL
Available NPSHA (ha)/ (hss) (hfs) (hvpa)
ha Atmospheric head corresponding to standard
atmosphere hss static suction head hfs
frictional losses in suction pipe hvpa vapour
pressure of liquid at standard temperature and
pressure
VIJAY ENGINEERING AND MACHINERY COMPANY
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Desirable Operation Zone of a centrifugal pump
AMCPL
  • Any Centrifugal pump is
  • theoretically designed only for
  • a single flow - at its best
  • efficiency point (BEP).
  • At the time of selection, the
  • duty point is selected as close
  • as possible to BEP.

BEP
  • It is always desirable to operate
  • the pump near to BEP for best
  • performance, longer life
  • reliability. Operation away from
  • BEP has its own disadvantages.
  • Desirable operation zone of a
  • pump is normally 50 to 120
  • of BEP. These values , however,
  • may change from model to model.

120 of BEP
50
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KIRLOSKAR MAKE FIRE FIGHTING RANGE OF PUMPS
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END SUCTION BACK PULL OUT PUMPS
Simple Back pull out, cantilever over hanging
type design
  • Fire Fighting Application
  • Flow 3200 lpm
  • Head Upto 100 m
  • RPM - 3000
  • Hydrant Electric, Sprinkler Electric, Curtain,
    Drencher, Coupled Booster pumpset
  • Fire Fighting Application
  • Flow 5500 lpm
  • Head Upto 150 m
  • RPM - 3000
  • Hydrant Electric, Sprinkler Electric, Jockey,
    Curtain, Drencher, Coupled Booster, Engine driven
    (upto 1800 rpm) pumpset
  • Fire Fighting Application
  • Flow 5500 lpm
  • Head Upto 150 m
  • RPM upto 2300
  • Engine Driven pumpset

VIJAY ENGINEERING AND MACHINERY COMPANY
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SPLIT CASING PUMPS
iHT Pump
Impeller between the bearing, horizontal (also
can be given in vertical) split case type design,
can be offered in single stage or double stage
arrangement.
  • Fire Fighting Application
  • Flow 11000 lpm
  • Head Upto 200 m
  • RPM - 3000
  • Hydrant Electric, Sprinkler Electric, Engine
    Driven pumpset (upto 2500 rpm)
  • Lower NPSHR value for better suction lift
  • Fire Fighting Application
  • Flow 12000 lpm
  • Head Upto 105 m
  • RPM Electric 1480 Engine upto 2150
  • Hydrant Electric, Sprinkler Electric, Engine
    Driven pumpset

VIJAY ENGINEERING AND MACHINERY COMPANY
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SPLIT CASING PUMPS
DSM Pump
SCT Pump
Impeller between the bearing, horizontal split
case type design, can be offered in single stage
or double stage arrangement.
  • Fire Fighting Application
  • Flow 3200 lpm
  • Head 130 m
  • RPM Electric 1480 Engine upto 1800
  • Hydrant Electric, Sprinkler Electric, Engine
    Driven pumpset
  • Fire Fighting Application
  • Flow 12000 lpm
  • Head 110 m
  • RPM Electric 1480/2975
  • Engine upto 2400
  • Hydrant Electric, Sprinkler Electric, Engine
    Driven pumpset

VIJAY ENGINEERING AND MACHINERY COMPANY
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MULTI-STAGE PUMPS
  • Fire Fighting Application
  • Flow Upto 250 lpm
  • Head Upto 200 m
  • RPM 2900
  • Jockey pumpset
  • Energy Efficient Motors (IE2 IE3)

Pump suitable for high head application, sturdy
between the bearing design comes in horizontal
and vertical execution.
Note Do not use IL series of pumps in Hydrant
and Sprinkler Application. As per ISO 12496,
sheet metal pumps are not recommended for Fire
Hydrant and Sprinkler application.
  • Fire Fighting Application
  • Flow 5500 lpm
  • Head 350 m
  • RPM Electric 1480 Engine upto 1800
  • Hydrant Electric, Sprinkler Electric, Jockey,
    Engine Driven pumpset
  • Lower NPSHR value for better suction lift

VIJAY ENGINEERING AND MACHINERY COMPANY
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MSMO PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY
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MSMO PUMPS
Benefits over pumps used in conventional fire
fighting system - Substantial Saving on a)
Construction of Pump House - Civil / Piping /
Valves b) More Building space to
Utilize/Sell/Rent. c) Fewer Pump sets required,
resulting in substanstial savings in
electrical cables switch gears.
d) No water storage tank on Intermediate
Floors. e) Low Product Maintenance Cost.
  • Fire Fighting Application
  • Flow 5500 lpm
  • Head 350 m
  • RPM Electric 1480/2975
  • Engine upto 1800
  • Hydrant Electric, Sprinkler Electric, Jockey,
    Engine Driven pumpset
  • No of outlets - 5
  • Lower NPSHR value for better suction lift

VIJAY ENGINEERING AND MACHINERY COMPANY
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MSMO PUMPS
  • Fire Fighting Application
  • Flow 5500 lpm
  • Head 350 m
  • RPM 1480/2975
  • Hydrant Electric, Sprinkler Electric, Jockey
    pumpset
  • No of outlets - 5
  • Lower NPSHR value for better suction lift

Benefits over horizontal MSMO pumps -
Substantial Saving on a) Low civil cost as it
requires less space. b) Self aligned. c) Low
maintenance cost. e) Suction and delivery can be
placed as per site requirement. f)
More Building space to Utilize/Sell/Rent as
compared to horz. pumps.
Note Minimum height of the pump room required
4.5 m
RKB Vert. MSMO Pump
VIJAY ENGINEERING AND MACHINERY COMPANY
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CASE STUDY OF CONVENTIONAL PUMPS vs MSMO
Particulars Conventional pumps MSMO pumpsets
Duty condition 2850 lpm _at_ 90 m2850 lpm _at_ 120 m2850 lpm _at_ 150 m 2850 lpm _at_ 90 / 120 / 150 m
Pump set details DB 100/26 with 75 KW / 2 pole motor CPHM 100/32 with 110 KW / 2 pole motor CPHM 100/32 with 125 KW / 2 pole motor RKB 125/30 (3 / 4 / 5 stages) with 125 KW / 4 pole motor
Foot print of civil foundation 1600 mm 1000 mm1940 mm 1200 mm1990 mm 1200 mm 2480 mm 1100 mm
Total foot print of civil foundation 100 sq feet 29. 36 sq feet
Apprx space saving if we opt for MSMO pumpsets 70 sq. feet Apprx space saving if we opt for MSMO pumpsets 70 sq. feet Apprx space saving if we opt for MSMO pumpsets 70 sq. feet
VIJAY ENGINEERING AND MACHINERY COMPANY
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MONOBLOC BOOSTER PUMPS
Two Stage Pump set
Single Stage Pump set
KDT Pump
KDS/KDI Pump
  • Fire Fighting Application
  • Flow Upto 900 lpm
  • Head Upto 45 m
  • RPM - 3000
  • Booster pumpset
  • Popular models 538, 844, 1040, 1348, 1555
  • Introducing shortly monoblocs with IE2 motors
  • Fire Fighting Application
  • Flow 450 lpm 900 lpm
  • Head 58 m
  • RPM - 3000
  • Booster pumpset
  • Popular models 1372 2070
  • Introducing shortly monoblocs with IE2 motors

VIJAY ENGINEERING AND MACHINERY COMPANY
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KIRLOSKAR FIRE ENGINE (KFE) PUMPSETS
  • Fire Fighting Application
  • Flow Upto 4550 lpm
  • Head Upto 145 m
  • RPM 1500 to 2500
  • Engine Driven pumpset
  • Popular duty parameters
  • 1620 lpm _at_ 70 m,
  • 2280 lpm _at_ 70 m,
  • 2850 lpm _at_ 70 m,
  • 2850 lpm _at_ 120 m,
  • 4550 lpm _at_ 70 m,
  • 4550 lpm _at_ 88 m

Radiator Cooled Engine Suitable for pump room
at surface with proper ventilation. HE Cooled
Engine Recommended for pump room at basements.

VIJAY ENGINEERING AND MACHINERY COMPANY
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FM/UL PUMPS
VIJAY ENGINEERING AND MACHINERY COMPANY
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FM/UL PUMPS -
OFFERINGS
  • Diesel engine motor driven pump set
  • Main fire pump FM approved / UL listed motor
  • Diesel engine FM approved / UL listed heat
    exchanger cooled
  • Controller FM approved / UL listed
  • A FM/UL set consist of the following
  • Diesel pumpset (including pump-end, FM/UL
    approved diesel engine, 8 hour double-walled fuel
    tank, Two 12v or 24v lead acid batteries to
    avoid starting failure, LCD colour display
    controller, suction and discharge pressure gauges
    and air release valve.)
  • Remote Alarm Panel (for monitoring of signals
    remote from the pumphouse)
  • Black Box monitoring pump performance used to
    understand the pump working or failure after fire
    scenario
  • Please note an 8 hour double-walled fuel tank is
    as per the requirements in Factory Mutual Data
    Sheets. Within NFPA20 a single-walled fuel tank
    size to 5.07 litres per kW is acceptable, which
    is also available upon request.

VIJAY ENGINEERING AND MACHINERY COMPANY
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WHY FM/UL
  • World wide accepted standard and complying to
    NFPA20 standard
  • Periodic audit of manufacturing (every six
    months)
  • -audit QA system
  • -audit products
  • -audit sourcing/ incoming inspection
  • Every component of package like Pump, engine,
    prime mover, controller should be FM approved or
    UL listed ,in line with NFPA 20
  • It is mandatory to bring into the notice of FM/UL
    if any change in working component drawings
    ,after approval.
  • Need to use controller with recorder which gives
    run hrs of pump during fire hazard
  • Recommend gland packed pump only
  • World wide insurance companies offer rebate on
    premium

VIJAY ENGINEERING AND MACHINERY COMPANY
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COMPARISON FM/UL NON FM/UL
Sr. No FM/UL Non FM/UL
1 Pump set fully comply to American standard NFPA-20 accordingly pump, engine ,controller and many other components are FM approved and UL listed gave more reliability of operation at any point of time. Not comply to NFPA-20
2 Pump with fm/ul auto air release valve Normal vent valve.
3 Pump design to fulfill the requirement of NFPA-20. 1) Non over loading power characteristic. 2) Impeller design for 15 feet suction lift. 3)Casing design to withstand 75psi suction pressure, minimum 250 psi hydro pressure and minimum 400 psi rupture pressure. 4) Shut off head upto 140 of duty head(proper utilization of Jocky pump.) Not necessarily comply this requirement and hence standard design of impeller and casing.
4 Coupling used is fail safe coupling ,this allow the smooth running of pump, even if flexible element of coupling fails, pump will run with engagement of jaws giving more reliability of operation. Standard coupling
5 Selection of prime mover based on maximum power requirement on entire range of operation. Even if in worst condition of low system head prime mover will not get overloaded Prime mover selection is based on 120 of duty point bhp or at 150 condition
VIJAY ENGINEERING AND MACHINERY COMPANY
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COMPARISON FM/UL NON FM/UL
6 Engine is with dual starter, so having 2 batteries of 12V, if not started with first automatically switch over to other. Engine with single starter arrangement.
7 Space heater is inbuilt requirement of engine ,easy and automatic in cold starting. Not mandatory requirement of heater.
8 Engine cooling loop is as per NFPA-20 with pressure reducing valve, approved pressure solenoid valve, causing clean environment and not allowed flow through cooling loop unless engine starts. Cooling piping with orifice plate ,no pressure solenoid valve.
9 Controller a) 2 Battery chargers- allows two ways of charging the battery ,one from engine and other from controller. b)Inbuilt pressure switch-automatic operation of pump when pressure drops. c)Weekly programmer which allows automatic running of pump for half an hour once in a week ,thus always make pump prepared for working. d) Pressure recorder keep the record of pump operation. No such controller we provide with either motor driven or engine driven set.
VIJAY ENGINEERING AND MACHINERY COMPANY
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FM/UL Pumps
  • Total 33 models FM approved and UL listed in
    Split case range in FR series.
  • Total 10 models in MSF series only UL listed
  • Total 8 models in Turbine pumps only UL listed
  • Major reference Ingersol Naroda, Cadbury
    Mondelez - Thane

FM/UL VT PUMP INSTALLATION _at_ CADBURY MONDELEZ -
THANE
VIJAY ENGINEERING AND MACHINERY COMPANY
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VT PUMPS
  • FEATURES
  • Vibration-free performance
  • Low submergence
  • No priming required
  • Dry pit/Wet pit arrangement
  • available
  • Direct drive/Right angle gear drive
  • Impeller pull-out/Non-pull-out
  • Bowl pull-out/Non-pull-out
  • Gland packed / Mechanical seal
  • 50Hz / 60Hz availability
  • SPECIFICATION
  • Delivery size up to 2200 mm
  • Capacity up to 40,000 m3 /hr
  • Head up to 200 m

VIJAY ENGINEERING AND MACHINERY COMPANY
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CONTAINERIZED FIRE FIGHTING PUMPSET
VIJAY ENGINEERING AND MACHINERY COMPANY
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Traditional Pump House requiring
constant maintenance
CONTAINERIZED FIRE FIGHTING PUMPSET
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Simple Base
CONTAINERIZED FIRE FIGHTING PUMPSET
Pre-Packaged Pump Houses with pump sets delivery
to site in a complete plant room facility
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CONTAINERIZED FIRE FIGHTING PUMPSET - CUSTOM BUILT
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CONTAINERIZED FIRE FIGHTING PUMPSET NEW
PACKAGED PUMP HOUSE
VIJAY ENGINEERING AND MACHINERY COMPANY
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BRICK BUILT PUMP HOUSE vs CONTAINERIZED FIRE SETS
  • Pre Packaged Pump Houses
  • Brick built Pump Houses
  • One order
  • Witness progress
  • Deliver to site
  • Connect up
  • Commission
  • Continuity of build
  • Quality assurance
  • Clean environment
  • Architect
  • Structural eng, Design eng, Project eng
  • Planning permission
  • Brick layer, roofer, electrician (lights and
    heat only.)
  • Site access permits to work
  • Electrician finish wire pumps and alarms.
  • Pipe work and valves
  • Install Pumps
  • Snagging after hand over

VIJAY ENGINEERING AND MACHINERY COMPANY
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WEBINARS
  • YouTube Channel - Vijay Engineering Machinery
    Co. (15.9k Subscribers)
  • Dial gauge Pump-Motor Alignment Process
  • https//www.youtube.com/watch?v4Reqd8Q47v4t16s
  • Scale and filler Pump-Motor Alignment Process
    VEMC
  • https//www.youtube.com/watch?vSg3_lidWdxgt63s
  • Diesel Engine Pump set Commissioning Process VEMC
  • https//www.youtube.com/watch?vJNHoMmTyjig

VIJAY ENGINEERING AND MACHINERY COMPANY
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Kirloskar Brothers Limited
A Kirloskar Group Company
HYPN Systems for Industrial Applications
0
9-Sep-16
VIJAY ENGINEERING AND MACHINERY COMPANY
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Pressure Boosting (Hydro Pneumatic) System
Why do people go for pressure boosting system?
1 Maintain a constant pressure, level or
temperature 2 Avoid unnecessary running of pumps
at no flow requirement
Smooth and controlled performance
3
4
Fully automatic operation (Less human
interference)
Optimization of water and energy
5
VIJAY ENGINEERING AND MACHINERY COMPANY
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9-Sep-16
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Types of Pressure Boosting System
Fixed speed system (FS) All pumps will run on
fixed speed
Cascade (single VFD) System (C) One pump will run
on VFD and others pumps on fixed speed
Types of HYPN System
All VFD system (AV) All pumps in system will run
on VFD
3
9-Sep-16
VIJAY ENGINEERING AND MACHINERY COMPANY
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System Photos
HYPN system with vertical inline multistage pumps
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4
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System Photos
HYPN system with end suction pumps
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5
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System Photos
HYPN system with HSC pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
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6
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System Photos
HYPN system with Sump pumps
VIJAY ENGINEERING AND MACHINERY COMPANY
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7
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HYPN OFFER FROM DOLPHIN
Price
Technical Details
18
9-Sep-16
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GA
BOQ
Foundation
18
9-Sep-16
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Outline Drg
Editable Nameplate
18
9-Sep-16
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CS Details
18
9-Sep-16
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Control Panels
Control Panels are controlling components of the
system which controls all the functions and their
executions. VEMC Control panels streamline all
your critical applications and ensures to ease
your activities with its efficient design and
best in class equipment and components used to
build them.
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Why Do We Need Control Panels?
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Where Do We Need It?
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Basic Construction Features
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Features
  • Electrical Protection
  • Individual Branch MCB / MCCB / SFU / HRC /
  • MPCB /Fuses for each Motor ( Optional )
  • Dependable Fast acting protection device
  • Single Phasing , Reverse Phasing, Overload, Low
  • Voltages, Dry Running of Pump Sets
  • Mechanical Seal Failure, Winding Temperature
  • High (Thermistor Trip)
  • Operation Flexibility
  • Automatic/Manual operation using selector switch
  • Automatic changeover to Standby Pump incase of
    Working Pump Failure
  • Integrated Electronics / Micro-controller based
    circuit
  • Automatic shutdown in case of no requirement.
  • Dedicated external PLC. Speed variation by
  • PID algorithm Touchscreen, color HMI.
  • Depending upon presented conditions viz.,
  • Level, Pressure, Temperature, Flow,
  • Programmable Timers etc.

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Features
  • Indications
  • Indicators for TRIP/ON/OFF/FAULT/RUN
  • Analog /Digital Ammeters and Voltmeters
  • Neon / LED Indicators, HMI displays for
    electrical Parameters
  • Load Managers(LT / Schneider make)
  • MID Multi-Indication Display on Backlit LCD
    Screen
  • Enclosures
  • Fully enclosed , Floor / Wall mounting made from
    specified gauge CRCA sheet
  • Enclosures designed according to IP / NEMA
    Standards
  • Complete partitioning between Power Bus
    Control chambers
  • Cable Entry Top / Bottom , Access Front/Rear
  • IP 42 / IP 52 / IP 54 / IP 55 / IP 65 Outdoor
    Enclosures
  • Seven Tank pretreatment powder coating
    ensuring best surface finish Corrosion
    resistance

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Features
  • Electrical Connections
  • Copper cabling for internal wirings- ISI grade
  • Aluminum/Copper busbars
  • Aluminum Blocks
  • Connectivity
  • Potential free contacts for status of pumps and
  • BMS Connectivity
  • Modbus/Ethernet compatibility
  • Level sensors/Float switches compatible
  • Pressure Switch/Pressure Transmitter
  • /Ultrasonic sensors Connectivity

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Parameters Of Selection
Mention application for which the pump
is selected for e.g. Dewatering/Tank to tank etc
BMS (Potential free contact)connectivity
can be provided in panel .
System details
Remote Push Button
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Components of Control Panel
Mains Incomer feeder incomer (MCCB / MCB)
Phase indications for mains
Overload relays
Incoming / Outgoing terminals
Ammeter with ASS
Load Manager
Push Buttons
Voltmeter with VSS
Contactor
Potential free contacts
Bus Bars
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Types Of Panels
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Types Of Panels
1. ANALOG CONTROL PANEL VEMC Analog control
panels controls variables related to application
and works on integrated electronic circuit and
provides analog display of various parameter
  • Standard Specification
  • Operation based on electronic module
  • Multiple operating modes
  • Available in range of 0.5 to 400 HP
  • Switch gear from reputed make like LT/Schneider
    Motor protection against various failures
  • IP42 as standard and IP52/IP54/IP55 as optional
  • Application
  • Tank to tank transfer
  • Dewatering
  • Borewell/Open well submersible

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Types Of Panels
2. DIGITAL CONTROL PANEL VEMC Digital control
panel controls variables related to application
and works on microcontroller and provides digital
display of various parameters.
  • Standard Specification
  • Operation based on electronic module
  • Multiple operating modes
  • Available in range of 0.5 to 400 HP
  • Switch gear from reputed make like
    LT/Schneider/BCH
  • Motor protection against various failures
  • IP42 as standard and IP52/IP54/IP55 as optional
  • Application
  • Tank to tank
  • Dewatering
  • Borewell/Openwell submersible

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Types Of Panels
3. MCC CONTROL PANEL VEMC Motor control centers
are designed to control multiple number of motors
and facilitate complete system operation from one
point with complete control and
annunciation. Automatic operation based on
presented conditions viz., Level, Pressure,
Temperature, Programmed Timers etc.
  • Application
  • Commercial complex
  • Industrial Parks
  • Residential applications
  • Power plants
  • Transmission grids
  • Pumping stations
  • Water treatment plants
  • Standard Specification
  • Single enclosure containing the motor starters,
    fuses or circuit breakers
  • Device for Disconnecting Power, Overload
    Protection,
  • Reverse Phase Protection, PLC Protection, Trip
  • Indicators etc.
  • Control Protection with MCCB / MPCB / MCB / SFU
    / HRC Fuses
  • Switchgear from LT / Schneider Electric /
    Siemens
  • CRCA sheet with 14/16 gauge thickness

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Types Of Panels
4. FIRE FIGHTING CONTROL PANEL Motor control
centers to control fire pumps that completely
automates the fire fighting system and makes it
more reliable and safe. Control panel is
completely designed and build as per fire
fighting nomenclatures.
  • Standard Specification
  • Control Protection with MCCB / MPCB / MCB /SFU
    / HRC Fuses
  • Complete automation of fire fighting system
  • Switchgear from LT / Schneider Electric /Siemens
  • Compatible for DOL / Star Delta Motors up to 1000
    HP
  • CRCA sheet enclosure with 14/16/18 gauge thickness

Application Facilitates automatic operation of
Hydrant / Sprinkler / Jockey / Booster Diesel
engine pump
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Components of Fire Control Panel
Automatic control for Diesel engine driven pump
ACB, MCCB ,MCB ,Fuses
DOL , Star Delta , Soft starter
MFM , Ammeter ,Voltmeter
Bus bars
Battery charger
Hooter alarm
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Sequence of Operation
Designed to Control Electric Motor driven
Hydrant, Sprinkler, Jockey, Booster Pumps
Diesel Driven main pump
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Advantages
Automatic in operation hence no need of continues
observations.
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Case Study for FF panel
Project VEMC 2060 Control Panel for Fire
Fighting Pumps, a) 45 KW / 60 HP Soft Starter -
Hydrant Pump b) 11 KW / 15 HP - DOL - Jockey
Pump c) Auto Diesel Engine Starter Battery
Charger-12 V Features - Switchgear from LT/
Schneider . MCCB as Incomer. Branch MCCB for
Hydrant / Sprinkler Pumps. Branch SFU for
Jockey / Booster Pumps. Aluminium Busbars.
Panel made from CRCA sheet with Powder coat paint
with Bottom Entry - IP 52.
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General arrangement drawing ( GAD ) of fire
fighting panel.
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Single Line Diagram ( SLD ) of fire fighting
panel.
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Bill Of Material ( BOM ) of fire fighting panel.
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Actual Photos of fire fighting panel supplied .
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Actual Photos of fire fighting panel supplied .
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