Top 8 Key Facts & Parameters About Wire Packaging To Watch Out For

1
Top 8 Key Facts Parameters About Wire Packaging
To Watch Out For

• Vidya Wires Pvt Ltd
• Best Copper Wire Manufacturer in India

2
Introduction

• The importance of maintaining proper,
  industry-approved packaging standards for
  enameled copper wires is immense.
• Lack of knowledge about and/or negligence while
  packing copper winding wires can also cause
  excessive mechanical and impact shock, touch
  risks, and resultant loss of functionality.
• We will elaborate more on this in what follow.

3
Different Types Of Reel and Spool Types Are
Available

• Based on the nature of electrical applications
  where the insulated copper wires would be used,
  custom requirements vary.
• Top manufacturers and suppliers offer different
  customised varieties of reels and wire spools.
• The relatively larger reels can contain 350-400
  lbs. of wire.

4
Parallel Spools and Taper Spools

• Plastic spools are generally used for packaging
  enameled copper wires.
• Both types of spools are designed with due care,
  and according to the needs of the buyer.
• The taper spools are available in PT4, PT10, PT25
  and higher types. For fine wires, bi-conical
  spools can also be used.

5
Reel Dimension Accuracy

• Copper magnet wires often get damaged when the
  reels in which they are supplied cannot support
  the cable weight.
• It is of utmost importance to check the
  dimensions of the reel, before proceeding to the
  wire packaging stage.
• Manufacturers have to ensure that the minimum
  safe-bending radius of the winding wires is not
  affected in any way at the time of packaging,

6
Use Of Premium-Quality Cartons or Boxes For Wire
Packaging

• Premium-Quality cartons ensures that there are
  minimal impact shocks and wire damage risks
  during the shipment, and the delivery can be
  completed in a safe, hassle-free manner.
• The growing environmental concerns have also made
  it absolutely necessary for wire cable
  suppliers to use recyclable material in the
  packaging boxes they use

7
Ensuring Global Standards and Traceability

• The spools, in many cases, come with high-quality
  stretch wrapping ensuring higher longevity of
  the wires.
• The spools are also carefully barcoded, to track
  and monitor both quality and weight parameters.

8
Need To Handle Higher Weight Shipments

• Heavy wire shipments are safely handled, proper
  palletisation is extremely necessary.
• Any good copper wire manufacturer, like Vidya
  Wires, has the capability of expertly handling
  the packaging requirements for large wire
  shipments.

9
Protecting The Main Features Of Enameled Copper
Wires

• The best-insulated copper wires come with a
  series of key features functionalities.
• The wire packaging has to be done in a manner
  that does away with all risks of the original
  features quality of the wires getting
  compromised.
• The insulation class of the copper magnet wires
  also need to be factored in, for the
  determination of the right packaging method.

10
Wire Packaging Should Not Cause Damages In The
Insulation Layer

• Through salt water pinhole testing, copper wire
  and cable manufacturers systematically detect the
  presence of discontinuities (i.e., pinholes) in
  the enamel surface of the wires.
• As a rule of thumb, only the wires and cables
  that pass the pinhole test are delivered to
  customers.
• It is of utmost importance to make sure that the
  packaging will not cause excessive stress on the
  wire surfaces and enamel.

11
The Final Word

• In order to ensure longevity, performance
  consistency and complete safety, the wire
  packaging simply has to be at par with
  international standards.
• In a nutshell, there is no room for error when
  it comes to packing enameled copper wires and
  related accessories.

12
The Vidya Wires Promise

• At Vidya Wires, world-class wire cable
  packaging standards are adhered to at all times.
• For more than 4 decades, Vidya Wires has been
  delivering excellence and packaging quality
  optimisation is an integral component of what we
  do.

13
Vidya Wires offer with best enameled copper wire
that adhere to the latest quality parameters -
and are ideal for delivering customised solutions.
14
Thanks!

• Contact us
• VIDYA WIRES PVT LTD.
• 8/1-2 GIDC MAIN ROAD ,Vithal Udyognagar,Vallabh
  Vidyanagar -388121,Dist.Anand Gujarat,INDIA
• Email inquiry_at_vidyawire.com