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A Definitive Guide: How Is Foam Density Measured in Mattresses?

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When you look for a mattress, you always look for the support, comfort and plushness, the type, and manufacturer, but most people overlook one crucial factor. – PowerPoint PPT presentation

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Title: A Definitive Guide: How Is Foam Density Measured in Mattresses?


1
A Definitive Guide How Is Foam Density Measured
in Mattresses? When you look for a mattress, you
always look for the support, comfort and
plushness, the type, and manufacturer, but most
people overlook one crucial factor. That is,
mattress foam density is one of the most
important factors influencing its support,
comfort and plushness, response rate, and
longevity. As a direct measure of the quality of
your mattress, foam density for a mattress a
critical factor in manufacturing mattresses that
work for your body. Before understanding how foam
impacts your mattress's quality assessment and
your sleep, among other factors, let's look at a
scientific explanation. Measuring foam density
and meaning of different foam units and
indicators in a mattress Before we jump into
the technical details later in this foam density
guide, we need to understand how it is measured.
Mattress foam density is the weight of one cubic
foot of a particular type divided by its volume.
So, a high-density memory foam or high-density
polyfoam would have a higher mass per cubic
weight than a lower density option. In simple
terms, it has more foam packed into the same
space, and as a result, is denser and enjoys
other qualities than a low-density variant. For
example, you may come across a choice between a
32-density foam vs. a 40 density one and might
not be aware of what to choose. That is where
our mattress density guide comes in and tells you
which density is better for you. Also, the same
density of different mattress foam materials
would vary by the comfort and support they
provide you. A 40 density would be high density
in polyfoam (PU Foam), not so much in memory
foam, and very low for others. For example, in
the Indian demographic, people prefer the PU
Foam to have a density value between 32 and
40. Similarly, memory foam should have a density
value between 50-60 and between 55-65 for latex
foam. These values change depending upon the
manufacturer and can be an indicator of quality,
the type of softness, and support from the
mattress. Higher values of density like 90 and
100 are used in ortho cores or support layer or
the ortho core of a given mattress. Mattress
foam density guide and Foam Density Chart for
Mattresses With so many density variations and
different layers needing different kinds of
density, how do you know what you're getting is
right for your body? The density values are
shown above for different mattress types give a
rough idea of what you should be looking for in
terms of density. But your bodyweight,
preference, and other factors matter just as
much in deciding on a compatible mattress. You
can use our SleepID algorithm for the best
mattress compatibility and the best densities
chosen for
2
  • different layers. However, if you're looking for
    a bespoke or hospitality mattress as per
    customer input, the foam density chart beneath
    can help
  • PU Foam density PU foam is a generally
    low-density material with larger pores and lies
    between the 32 and 40 density range. To be
    specific, a 1.5lbs/cubic foot PU foam would
    weigh approx. 680 grams. At the same time,
    high-density polyfoam would have a density unit
    of 1.8lbs/cubic foot and weigh about 135 grams
    more at 816 grams for the same block size. These
    measurements are essential in assessing your fit
    for the mattress and the use that the layer is
    intended for. For example, PU foam layers
    between the thick layers of a high-density
    mattress would be thin and low-density. Whereas,
    to ensure high-quality comfort and heat
    insulation, the higher density variant of the PU
    foam would feel better in the comfort layer.
    Additionally, using high-density polyfoam layers
    in your mattress also ensures better support,
    and a medium-firm polyfoam layer would be ideal
    for most. PU foam isn't the best material to rely
    on for support, and you can check the below
    charts for mattress density and bodyweight
    comparisons.
  • PU FOAM DENSITY
  • Low Density Less than 1.5 pounds per cubic foot.
  • Medium Density Between 1.5 to 1.7 pounds per
    cubic foot. High Density Greater than 1.7
    pounds per cubic foot.
  • Memory foam density Memory foam is denser than
    PU foam, and higher density means smaller pores,
    more heat, and decreasing suitability for obese
    or overweight individuals. That is why we also
    need to assess the suitability as per bodyweight
    for high-density memory foam when using in a
    mattress. Memory foam should have a density
    value between 40-50, and the greater the density,
    the more comfortable, supportive, and prone to
    overheating (less suitability for overweight or
    excessive sweating people) it becomes.
    Additionally, memory foam's cost is also more
    than PU foam and can increase significantly
    depending upon the density used. Where
    lower-density memory foam would be suitable
    (medium-firm) for most people and be less
    durable, high-density memory foam mattress is
    excellent for pain relief and comfort,
    especially if it regulates temperature mattress
    construction.
  • Medium-firm memory foam Medium-firm memory foam
    would lie in the range of 3.5-4 pounds per cubic
    foot or weigh between 1.59 - 1.8 kg per cubic
    foot. It is significantly heavier than PU foam
    but maintains its form and benefits longer than
    lower density foam and suitable for people with
    average or perfect BMI.
  • High-density memory foam High-density memory
    foam, on the other hand, would have a density of
    6 pounds per cubic foot, and weigh north of 2.7
    kg per
  • cubic foot, making it more suitable for support
    layer in any mattress. This would be a good
    option for people looking to rely on a pure
    high-density mattress, and
  • people with slightly higher or perfect BMI would
    enjoy sleeping on it. High-

3
  • density memory foam may be used in different
    thicknesses in memory foam or orthopedic
    mattresses for body contouring and pressure
    relief. It is not a good option to use
    high-density memory foam in the comfort layer of
    any mattress. It would lead to excessive heating
    and an uncomfortable stuck-in-bed sleeping
    experience.
  • Memory foam density
  • Low density Less than 3.5 pounds per cubic foot
  • Medium-firm (medium-density) Between 3.5-4
    pounds per cubic foot High Density Greater than
    6 pounds per cubic foot
  • High-density memory foam has several pros and
    cons and isn't the best option for the wider
    population. As mentioned, it is best used in the
    support layer as a thicker layer that contours
    the body and offers excellent support for a pure
    memory foam mattress. Whereas, it is a good idea
    to use a medium-firm memory foam mattress in
    comfort layer or support layer depending upon
    mattress and bodyweight support requirement.
  • Organic latex foam density Organic latex foam is
    one of the best foam materials one can use in
    different hybrid or pure latex foam mattresses.
    Although manufacturers may use synthetic latex
    foam, we're going to be talking about 100 pure
    and organic latex foam. Although synthetic
    mattress properties and benefits vary, pure
    organic latex foam mattress has a density
    depending upon the type. Dunlop latex foam is
    the more durable and high-density variant, and
    the Talalay is slightly less dense but maintains
    all the properties.
  • Latex foam is medium-firm in nature, and its
    density can be configured depending upon use.
    For example, using Talalay latex foam in most
    mattresses' comfort layer may be possible. In
    contrast, Dunlop latex foam is strictly meant for
    the support layer. Latex foam would have a
    density higher than 3.75 pounds per cubic foot.
  • Talalay latex foam would lie in the 3.75- 6
    pounds per cubic feet range, and Dunlop would be
    denser and lie out of this range. Most people
    would find a medium-firm or high-density Talalay
    latex foam variant between the 3.75-6 pounds per
    cubic feet range. Dunlop latex foam price would
    be lower, and Talalay sleep-grade organic latex
    foam mattress price would be on the higher side.
    As a result, only up to 2-4 inches of Talalay
    foam is used in any latex or hybrid mattress.
  • Latex foam density
  • Low density Lower than 3.75 pounds per cubic
    feet
  • Medium-firm (Medium-density) Between 3.75 and 6
    cubic feet High-density (Only in Dunlop) Above
    6 pounds per cubic feet

4
Why high-quality raw materials matter? High-qualit
y raw materials in your mattress are essential in
ensuring long-term comfort, and when it comes to
foam, it takes new meaning. High-quality raw
materials are essential in the sleep industry
because of the nature of the product (be it
mattresses, pillows, or even the mattress
fabric). People have varying sleep patterns and
different climates in a country as vast as
India. Because of this, some climates can be
colder, and some can be hot and humid or even
dry. Keeping the demographics in mind, how people
also sleep changes, and raw materials impact the
sleep environment and ultimately your sleep
quality. Because your mattress is your primary
personal care item and responsible for long-term
physiological health, better the quality, more
significant the benefits. For example, higher
quality raw materials in fabric and foam ensure
no sanitation and quality issues down the line.
For example, higher quality raw materials are
especially beneficial in using rebonded foam, as
some manufacturers may use recycled shreds. This
recycling leads to off-gassing and health
hazards, in addition to inconsistent quality in
products. In contrast, in-house manufactured new
shreds would be a better choice for the same
rebonded foam. Moreover, when we talk about raw
foam quality, the quality is a measure of
density and the manufacturing process (addition
or absence of chemicals). So, high- quality raw
materials are essential because of how it feels
and works in the long-term and aesthetic
benefits. Why does foam density matter? Foam
density is very important in your mattress
because of how density functions differently
under different mattress layers. So, even though
different foam densities have a variable density
value, their density also plays a different role
in the different mattress layers. For example,
the high-density foam would help increase
comfort, plushness, and overall durability in
the comfort layer. However, depending upon the
type of foam we use in different layers, density
variation can lead to a different experience in
different mattresses. Using higher density foam
in the support layer helps offer contouring
support that isn't possible by making the layer
softer. The same principle also applies to the
core of the mattress, where ultra-high- density
foam works to provide support to the upper layers
or either side of a dual-comfort
mattress. Advantages of high-density
foam High-density foam is a great option and
parameter of better quality in a mattress. But
how does high-density foam impact your sleep and
mattress quality? Is low-density mattress foam
going to be harmful or worse? You can find these
answers in the foam density guide below
5
  • Durability After some time most, mattresses
    start showing signs of aging or having slept in.
    It might be too subtle to notice or visible to
    look from a distance. High-density foam plays a
    massive role in the way your mattress works in
    the long run. High-density foam has smaller
    pores and greater durability than low-density
    options because of mattress mechanics and general
    use.
  • The high-density foam also lasts longer because
    of less invasive environmental
  • impact as dust, allergens, and moisture don't
    diversely impact the layers to cause short-term
    damage. This property is also helpful in ensuring
    your mattress maintenance doesn't lead to
    erosion of superficial or internal layers.
    Moreover, high-density foam is also less prone
    to wear and tear, abrasion than low-density
    mattresses.
  • Additionally, high-density foam layers also last
    long because your mattress support and comfort
    you without taking the physical damage itself.
    So, as an overweight person using a high-density
    organic latex foam mattress than compared to a
    low-density variant, the mattress would stand
    more chances of developing body impression. A
    low-density organic latex foam wouldn't be as
    hypoallergenic, supportive, and comfortable as a
    high-density option.
  • More comfortable When we talk of comfort, our
    mind associates it with softness. However,
    softness doesn't necessarily mean that your foam
    mattress needs to be low-density. On the
    contrary, the higher your mattress foam density
    is, the more comfortable it will be for your
    body in the short and long term. This is because
    high-density layers have a higher response rate
    and pressure-relieving properties that
    lower-density mattress foam variants do not have.
  • Comfort means that you feel pressure relief and a
    certain degree of softness cushioning your
    body's curves. However, lower-density options
    wouldn't be as
  • effective in being comfortable for your muscles
    or allow you to feel as comfortable as a
    high-density option. A low-density foam layer
    would melt or give more freedom to your body
    weight without much reactive pressure and
  • ultimately rely on layers beneath it. This is why
    a high-density layer in the comfort
  • layer is better for body pain relief in the short
    term and allows you to feel more at peace than a
    low-density foam layer.
  • If you're looking for a relatively softer luxury
    mattress and don't share an affinity for a
    firmer mattress surface, a medium-density memory
    foam layer would be perfect. But when we talk
    about memory foam as a perfect example of a
    differentiator between low-density and
    high-density options, we should also consider
    how it reacts with your body weight. For example,
    a medium-density memory foam layer would be
    better for use in most mattresses as it wouldn't
    insulate heat as efficiently as a high-density
    variant. Moreover, a medium-density memory foam
    layer would also offer more leeway in tossing and
    turning without feeling stuck. But this is
    because of memory foam's pressure-relieving and
    body

6
  • contouring properties.
  • The same scenario doesn't apply to an organic
    latex foam or HR foam layer, as the denser they
    are, the better. Your mattress should keep you
    afloat (at least partially, as in a high-density
    memory foam mattress). Comfort is subjective
    based on body weight and how the high-density
    comfort layer reacts with your body and can vary
    depending upon the type of mattress mentioned
    above.
  • Supportive A high-density mattress foam layer is
    crucial in enhancing the support of your
    mattress's overall functioning. While the core
    may be ultra-high- or high-density foam to
    ensure long life and acting as the sole support
    for years, it is also essential in other layers.
    High-density foam present in both the support and
    comfort layers is critical in enhancing how your
    spine and muscles feel.
  • It would help if you had support for spinal
    alignment and when you sleep in different
    positions, and a high-density foam layered
    mattress is a better option than a lower one.
    This is because when you sleep on your back,
    sides, different parts of your body need support
    and cushioning to be comfortable. For example,
    sleeping on your side puts maximum pressure on
    your shoulder blade muscles, needs neck
    orientation with a pillow, and exerts pressure on
    your pelvic area. To address this, you need
    adequate comfort and support on your pressure
    points, without which it leads to pain in the
    morning.
  • If you sleep on a low-density mattress with a
    robust support system at the base, it
  • will lead to pains in both the short and long
    term. However, sleeping in different positions
    on a high-density layer provides adequate support
    and reactive pressure that keeps your pressure
    points afloat and comfortable.
  • The supportive factor in a high-density foam
    layer doesn't mean that your mattress feels like
    a brick or doesn't offer any freedom of movement
    in sleep. You get support in all the right
    pressure points with adequate comfort, which
    isn't an option in a lower-density foam
    mattress. The durability and support of a
    high-density mattress help you sleep for years
    in your favorite position without waking up in
    awkward morning pains or chronic pains.
  • Pressure-relieving High-density foam has the
    essential role of acting as the primary
    pressure-relieving layer of your mattress. Your
    mattress core or base with the ortho foam layer
    or innerspring layer does help relieve pressure
    in your muscles. But your primary pressure
    reliever when you go to sleep on your mattress
    is its comfort and support layers acting
    together. Pressure relief in your body results
    from your muscles being able to relax and
    destress after a day and relaxing in a neutral
    position where the reactive pressure cancels
    their physical stress. This reactive pressure
    that neutralizes the discomfort or pending stress
    in your muscles, joints, and throughout the body
    cancels out with the help of a high-density foam

7
  • layer.
  • For example, when you go to bed on a high-density
    memory foam mattress, the high-density comfort
    layer helps relieve pressure. It comforts your
    skin and underlying tissues and muscles. The
    high-density support layer in the mattress could
    be HR foam, latex foam, or even memory foam that
    contours your body and helps support it in
    different positions. As a result, you end up with
    a sleeping experience that cancels your muscle
    pressure and even results in pain relief.
  • Pain-relief Pain-relief is an essential property
    in a mattress, irrespective of its intent as an
    orthopedic mattress or not. High-density mattress
    foam is critical for pain relief in addition to
    a robust support system. This is because while
    the innerspring core or the ortho foam core
    would provide full-body support to your body,
    there is more to keeping your body in proper
    support than the core. So, when you look at a
    mattress for its pain-relieving properties, the
    support and comfort layers also need to be
    high-density because they add to the support that
    your mattress core provides.
  • At night, in addition to pressure relief, your
    muscles need to relax in a neutral position to
    feel pain-free and get relief from chronic pain.
    Your posture and how you sleep in different
    positions with a high-density foam layer offering
    support
  • and pressure relief is essential. Sleeping on
    your side or back needs your spine to relax in
    its natural shape, and the same principle applies
    to your entire body.
  • Your innerspring or ortho foam core may provide
    different levels of support, but it is your
    high-density support layer that works to relieve
    pain by contouring your body. Your spine and
    muscles rest in a position that the high-density
    support layer orients them in, and you get to
    experience blissful, pain-free sleep.
  • On the contrary, lower density mattress variants
    wouldn't be as effective in pain relief, as your
    body weight (however average or higher) would
    always tend to sink lower without reactive
    pressure. That is why most orthopedic mattresses
    have a medium-density memory foam layer as the
    comfort, and the surface firmness only
    increases.
  • In orthopedic innerspring or dual-comfort
    mattresses, high-density polyfoam or
    high-density organic latex foam plays a critical
    role. Your mattress can have a Bonnell spring
    system, but it still needs a firm high-density
    layer to relieve pressure and offer full-body
    support. Without a proper high-density layer,
    sleeping on a Bonnell coil or any pocket coil
    mattress would be impossible as the spring
    system would 'pinch' your body.
  • Enhanced sleep quality Your mattress's density
    influences how comfortable you feel when you go
    to sleep. As discussed above, it is responsible
    for pressure relief,

8
  • pain-free sleeping, and even support. All these
    factors together make it possible to sleep
    better, and a low-density option wouldn't be as
    effective or durable.
  • You can enjoy high-quality sleep when you're
    comfortable, supported and feel no
  • pressure or discomfort in any part of your body.
    Although different parts play their role, and
    high-quality foam layers aren't responsible for
    the significant support, pain-relief,
    pressure-relief, and other advantages, you need
    all of them together.
  • Without high-density foam layers in place, your
    mattress experience wouldn't make the best use
    of all the benefits your body can enjoy. Your
    sleep quality relies on different factors like
    sleep environment, mattress temperature,
    pressure, and pain-relieving properties, and
    even support. In a high-density foam mattress,
    you can rest assured with all these factors
    working in your favor in a compatible mattress.
    However, a low-density mattress foam layer
    wouldn't be able to offer all these benefits in
    one package.
  • Relationship between high-density, firmness, and
    comfort
  • When we talk of any given mattress layer or type
    of foam density, the high-density brings
    different pros and cons. Moreover, the mattress
    foam density also has a minimum requirement for
    the body weight it would be comfortable. For
    example, overweight or obese person would need
    adequate support from an ortho core or
    innerspring system and provide adequate
    cushioning. High-density memory foam would be
    suitable for a person with average body weight
    but not a good option for an overweight or obese
    person or anyone who sweats excessively.
    Similarly, relying on a high-density variant of
    latex foam wouldn't always be a good factor when
    your bodyweight or specific requirements fall in
    the average or perfect BMI range.
  • To address the mattress firmness and density
    issue, we need to look at the type of mattress
    we're talking about. For example, a medium-firm
    or even high-density memory foam layer would
    feel comfortable and plush, and firm latex foam,
    HR foam, or rebonded foam would be too hard to
    use in the comfort layer. So, mattress density
    doesn't determine how it feels but plays a
    significant role in the sleeping experience in
    the comfort layer. Taking the same case in mind,
    ultra-high density or high-density options of HR
    foam, rebonded foam, or latex foam are only
    suitable for use in the support layer and
    unusable/ non-viable in the comfort layer.
  • High-density mattresses share several benefits
    and pose problems for people who don't choose
    their mattresses carefully. Issues from a
    high-density mattress can be similar to
  • Excessive body heat High-density memory foam
    wouldn't be ideal for people with higher body
    weight and living in hot and humid climates.
    Irrespective of one's preference for memory
    foam's sinking or soft and plush sleeping
    experience, you should always go for the
    suitable mattress foam layers for your body.
    High- density memory foam can lead to excessive
    sweating, discomfort, and an

9
  • unpleasant sleeping experience when tossing and
    turning in sleep.
  • Inability to sleep Different types of mattresses
    use different densities of materials in their
    layers. Higher-density layers like PU Foam are
    only suitable for use in the comfort layer.
    High-density HR foam, organic latex foam, and
    other denser materials are only good for support
    layers. Having the proper density in the right
    place is just as important, and improper
    installation or choosing can cause the inability
    to sleep.
  • Difficulty sleeping can be because of excessive
    body heat, inadequate firmness,
  • excessive firmness, and incompatibility with your
    mattress type. That is why choosing the proper
    density in a hotel, or bespoke mattress is
    critical. When guests stay at your hotel, they
    prefer a certain degree of comfort and pleasure,
    and using high-density layers all around
    wouldn't lead to high satisfaction rates. High-
    density is essential, but it is also essential to
    have the right mattress type, which is more
    likely in domestic use.
  • Inadequate plushness As mentioned above,
    high-density doesn't always mean a firmer
    mattress. If you're going for a softer mattress,
    you still need a specific density and plushness
    in it, especially in the comfort layer. That is
    why a high- density memory foam or PU foam is
    usually installed in the comfort layer. Any
    other materials or lower density of these two
    foam types can lead to inadequate plushness. The
    mattress would be soft, but plushness and comfort
    are different, especially when talking about
    high-density mattresses.
  • Choosing the correct density and mattress
  • The density numbers can be a bit technical for
    most to look into and order custom mattresses.
    That is why most of our luxury mattresses use the
    proper density in different layers and have
    high-density comfort and support layers in all
    the right places. If you're looking to order
    custom or bespoke mattresses for your hotel or
    home, this mattress density guide can prove
    beneficial. Alternatively, use our SleepID tool
    and mattress brochures to assess the kind of
    density we use in our mattresses and how it would
    work for your body. SleepID pairs you with the
    best mattress for your body type, letting us
    worry about the right density based on years of
    real-world demographic specific research
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