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Department of Materials and Metallurgical Engineering

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Title: Department of Materials and Metallurgical Engineering


1
Department of Materials and Metallurgical
Engineering 343
Indian Institute of Technology Kanpur Kanpur-
208016
Kanpur- 208016
Institute Celebrating Golden Jubilee since its
inception (August 2009 to December 2010.)
2
Outline
  • Introduction of the Department
  • Areas of Research and Study
  • Basic and Relevant Departmental Courses Offered
  • Laboratory and Other Facilities
  • Achievements by Faculty and Students
  • Our Distinguished Alumnus around the world
  • Summer Internship and Industrial Exposure
  • Past Years Recruiters for MME Department
  • Student strength in Graduating Year 2010
  • Contact Us

3
Introduction
  • Department of Materials and Metallurgical
    engineering at IIT Kanpur was established in
    1960. From its starting days, it has shown its
    strong impact in the areas of research as well as
    industrialization exposure. The department has
    reinvented itself every few years to remain a
    most novel endeavor in the IIT curriculum. The
    field of study encompasses the entire spectrum
    from extraction, processing and development of
    materials. In addition the department focuses
    heavily on a variety of engineering materials
    like ceramics, polymers, intermetallics,
    composites and electronic materials. This
    department has pioneered a unified approach in
    teaching and research, through its courses and
    curriculum, to develop state of the art materials
    and processes for specialized applications.

4
Areas of Research and Study
  • Electronic Materials and Processing
  • Heat and Mass Transfer in metallurgical systems
  • Computer Aided Structure Determination
  • Mathematical Modeling and Materials Simulation
  • Extractive and Physical Metallurgy
  • Mechanical Behavior of Materials, Nanoceramics
  • Nanoceramic Composites
  • Nano-Science and Technology, Nanoceramics
  • Nanoceramic Composites
  • Powder Metallurgy, Alloy Design
  • Biomaterials
  • Manufacturing Processes, Materials Degradation
  • Crystallography and Symmetry
  • Electrochemistry and Corrosion

5
Iron and Steel Making
  • In the field of Iron and steel making, MME
    department of IIT Kanpur has shown profound
    progress over the years. A significant amount of
    research (experimental as well as modeling)
    related to this field has been carried out by the
    students under the guidance of distinguished
    professors. There are several courses related to
    this field being offered for UG and PG students
    from processing of steel to computational method
    which certainly helps the student to pursue this
    field in an effective way.
  • Some of the recent research projects done at IIT
    Kanpur
  • Dynamic Models for Blowing, Tapping and
    Deoxidation in BOF Steel Making
  • Studies on Steel backed Al-Sn-Si-Cu strip
    prepared via spray atomization-deposition-rolling
    route
  • Modeling of Inclusion removal kinetics in steel
    making tundish systems
  • Experimental and Theoretical studies on residence
    time distribution in different tundish designs

6
Electronic Materials
The Electronic Materials Group in IIT Kanpur, MME
department is active in the areas of Organic
Electronics, Oxide Electronics and Spintronics.
They are dealing with the basic research problems
as well as product development related projects
on OLEDs, Organic Solar Cells, Oxide devices and
Field Effect Transistors. The group has expertise
and infrastructure for thin film deposition
(chemical methods and physical vapor deposition
processes)and optical, electrical and magnetic
characterizations.
  • Some of the recent works
  • Small Molecule Alq3 based organic Lght Emitting
    diodes and blue Dopants for Polymet Light
    Emitting Diodes.
  • Investigations on Organic solar cell devices
    based on Arylenevinylene-Co-Pyrrolenevinylene
  • Optimization of deposition parameters of top
    contact pentacene based thin film transistor
  • Investigations on Ferroelectric Organic Field
    effect Transistors

7
Biomaterials and Advanced Ceramics
Frtrt
  • In the recent times, a significant amount of
    research has been carried out in the field of
    biomaterials and advanced ceramics. Laboratory
    for Biomaterials in MME department, IIT Kanpur
    focuses in exploring biochemical and
    biomechanical properties of various HA-based
    biomaterial systems and also fabrication and
    characterization of nanoceramics and
    nanocomposites using spark plasma sintering
    facility. Research activity of biomaterials group
    also comprises of analytical modeling of fretting
    wear of materials, cell-material interaction,
    in-vitro , in-vivo analysis of biomaterials to
    optimize material for potential hard tissue
    replacement.
  • Some of the recent works
  • Development of HDPE-HAp-Al2O3 biocomposites for
    Orthopedic applications
  • Analytical model for Tribochemical and
    Tribomechanical wear of ceramics
  • Development of novel Calcium phosphatemullite
    ceramics for orthopedic applications
  • Spark Plasma sintering and characterization of
    TiB2,MoSi2,ZrO2 based ceramics

8
Physical and Powder Metallurgy
  • Some of the recent works
  • Effect of Phosphorus Addition on Sinter Hardening
    and Tempering Response of PM Steels
  • Effect of Initial Porosity and Tempering on
    Microstructural Evolution and Mechanical
    Properties of Sinter-hardened Steels
  • Modeling of Porosity in spray deposited thin
    aluminum strip
  • Surface Nitriding of Pure Ti and Ti-6Al-4V alloy
    in molten potassium nitrate salt bath.
  • Effect of Reduction in Ni Content of Stainless
    Steel on the Microstructure and Corrosion
    Resistance
  • Aqueous electrolyte plasma nitriding of en 41b
    steel

Electrochemistry Corrosion
  • Some of the recent works
  • Novel polarization method for optimizing
    electrodeposition of specular nanocrystalline
    nickel
  • On the Corrosion of Novel Rail Steels
  • Optimization of coating parameters of corrosion
    resistant silane-based sol-gel coatings for
    aerospace application
  • Electrochemical and tribological behavior of
    novel titanium based alloys for human body
    implants.
  • Synthesis of Iron Oxide Nanoparticles by Plasma
    Electrolysis
  • Effect of hydrogen on mechanical properties of
    novel rail steels

9
Basic and relevant Departmental Courses Offered
at UG and PG level
  • For Undergraduates
  • Thermodynamics of materials
  • Metallurgical kinetics, Material characterization
  • Mechanical behavior of materials
  • Principle of metal extraction and refining
  • Phase equilibrium in materials, Phase
    transformation in materials
  • Iron and Steel making
  • Fundamentals of materials processing
  • Electronic and magnetic properties of materials
  • Manufacturing processes, selection and design
  • Material degradation and prevention
  • B-Tech. Project
  • For Post Graduates
  • Electrochemistry and Corrosion.
  • Soft Computing Methods In Engineering Problem
    Solving

10
  • Advances in Iron and Steel Making.
  • Fundamentals Of Stereology Applications To
  • Microstructural Analysis.
  • Materials For Biomedical Applications.
  • Solidification Processing.
  • Thin Film Physics and Applications.
  • Physical and Mathematical Modelling of
    Steelmaking Process.
  • Departmental Electives
  • Mineral Engineering
  • Secondary steelmaking
  • Modeling of Steelmaking processes
  • Fuels, Refractory and Furnaces
  • Surface coating Technology
  • Advances in Powder Metallurgy
  • Material for Semiconductor industry

11
Laboratories
  • One of the very important dimensions of this
    department is its well equipped laboratories with
    sophisticated machines and latest software for
    computer assisted analysis of the data.
  • Some of the laboratories are
  • Physical Metallurgy Lab
  • Material Science Lab
  • Metallography Lab
  • Engineering Metallurgy Lab
  • Electronic Materials Lab
  • Powder Metallurgy Lab
  • Laboratory for Biomaterials
  • Particulate Materials lab
  • Materials Separation Lab
  • Pyrometallurgy Lab
  • Thin film Processing Lab
  • Thermodynamics and Corrosion Lab
  • Pulse Laser Deposition Lab
  • Processing of Steel and Iron lab

12
Facilities
  • High Intensity Magnetic Separator
  • Crushers, Ball Mills and Jigging Facilities
  • Wet Chemical Analysis Laboratory
  • Set-up for Directional Solidification
  • Electric and Induction Melting Furnaces
  • Swaging Mill
  • Cold Isostatic Press
  • Heat Treatment and Sintering Furnaces
  • Hot Press for Consolidating Powder Materials
  • Ceramics and Powder Synthesis
  • Thin Film Deposition
  • Powder Characterization Facilities for
  • Powder Materials






13
  • Transmission and Scanning Electron Microscopes
  • Metallographic Facilities including an Image
    Analysis System
  • X-Ray Diffraction Facility
  • Low, Ambient and High Temperature Testing
    Facilities for Tensile, Fatigue and Creep Tests
  • Hardness, Friction and Wear Testing Facilities
  • Iron and steelmaking - Process Controlled
    Modeling of BOF, AOD, VOD, Ladle Management, FEM,
    ANN, Gas
  • Modeling of Metals and Materials and Mineral
    Processing Operations
  • Spark Plasma Sintering (SPS) facility
  • Laser Surface Profilometer (LSP)
  • High temperature DSC

14
Samtel Centre for Display Technologies
  • The Samtel Centre seeks to conduct basic
    research relevant to a globally competitive
    display industry. Centre is carrying out
    sponsored research on Organic Light Emitting
    Displays and Plasma Displays. In addition, there
    are several projects that explore the basic
    science and develop major technology platforms
    relevant to the current and future needs of
    display industry. Projects are funded through
    DST, MCIT and CSIR. Founder partner, Samtel
    Industries, remains the major sponsor of projects
    sharing cost with the government agencies.


15
Advanced Centre for Materials Science
  • Advanced Centre for Materials Science was
    created in 1978 with a view to make available
    major materials preparation and characterization
    facilities under one-roof. These state-of-the-art
    research facilities are regularly upgraded, and
    maintained by suitably trained competent staff.
    The centre has been serving the needs of the
    materials community from the institute as well as
    other academic and industrial establishments for
    about twenty five years. For every laboratory
    there is a users committee consisting of members
    drawn from various departments of the institute.
    For routine maintenance electronics and machine
    shops are there. Besides we also have support
    services of stores and administrative office.
  • Facilities
  • X-ray Diffraction
  • Scanning Electron Microscopy
  • Ball Milling Units
  • Dilatometeric Study unit
  • Transmission Electron Microscopy
  • Raman Spectroscopy
  • Laser Particle Analyzer
  • BET Surface Analyzer
  • Mechanical and Thermal Testing Equipments
  • Atomic Absorption Spectroscopy etc.

16
Summer Internship and Industrial Exposure
  • At the end of the third year undergraduate
    students undergo a 6-8 week of summer Internship
    in Materials and Metallurgical Industries which
    them a practical exposure of our courses and
    Laboratory work we do.
  • There is also a Industrial Tour during the third
    year in which students visit an Iron and Steel
    Industry.
  • This helps in providing a prior experience before
    joining any big organization.
  • Major Recruiters(for Internships)
  • Schlumberger Asia, Mumbai
  • Transocean Incorporated, Mumbai
  • Tata Steel RD, Jamshedpur
  • Jindal Power and Steel
  • Steel Authority of India Ltd

17
Past Years Recruiters
  • Schlumberger Asia, Mumbai
  • Transocean Incorporated, Mumbai
  • Tata Steel RD, Jamshedpur
  • Reliance Industries Ltd.
  • Indian Oil Corporation Ltd.(IOCL)
  • Steel Authority of India Limited (SAIL)
  • Jindal Steel Power Limited
  • Ispat Industries Ltd
  • Rio Tinto
  • TRDDC, Pune
  • Evalueserve, Gurgaon
  • Deutche Bank
  • Morgan Stanley
  • Renault Nissan
  • General Motors etc.

18
Strength of Students graduating in 2010
  • The department offers both undergraduate
    (B-Tech.) and postgraduate (M-Tech. and Ph.D.)
    programmes.
  • Undergraduate prgramme aims at providing a basic
    understanding of the principles underlying
    extraction and refining, materials
    characterization, structure-property relationship
    and processing of metals and materials.
  • The postgraduate programme is designed to provide
    an in-depth study in the various areas of
    specialization.

Materials and Metallurgical Engineering
B-Tech.(56)
PhD.(6)
M-Tech.(13)
19
  • Departmental Web Page
  •  
  • http//www.iitk.ac.in/mme/
  • Contacts
  • Faculty Coordinator
  •  Dr. Krishanu Biswas
  • E-Mail kbiswas_at_iitk.ac.in
  • Departmental Placement Coordinators
  • Chandan Kalra (UG) Naresh
    Saha (PG)
  • A-113, Hall 1
    C-210 , Hall 8
  • IIT Kanpur
    IIT Kanpur
  • Kanpur, India.
    Kanpur, India.
  •  
  • Phone no 91 9795522788, 91 9795669393
  • E-mail address ckalra_at_iitk.ac.in,
    nareshs_at_iitk.ac.in.
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