Title: We Come In Hundreds Of Colors' All Of Them Green'
1We Come In Hundreds Of Colors. All Of Them Green.
- APPRECIATED BY THE PLANET. MEASURED BY THE FOOT.TM
2Environmental Overview
- The New Patcraft Designweave is a member of
the Shaw - Industries family
- We benefit from this relationship and we pass
these benefits - on to you
- Shaws investment in environmentally sound
manufacturing - processes and the development of sustainable
product - ingredients is paying off for us, for you and
for the environment
3Environmental Overview
- We have inherited the Shaw Green Edge which
demonstrates - environmental leadership through demonstrable
progress - The New Patcraft Designweave contributes to
the hundreds - of environmental initiatives occurring
throughout the company - that have positive environmental, economic and
social - impacts
- Collectively, these initiatives add up to the
Shaw Green Edge
4Shaw Green Edge
5Shaw Industries Environmental Policy
- Environmental sustainability is our destination
and Cradle to - Cradle is our path
- Our entire corporation and all stakeholders
value and share - this vision
- Through eco-effective technology, we will
continuously - redesign our products, our processes, and our
corporation - We take responsibility for all that we do and
strive to return - our products to technical nutrient cycles,
virtually eliminating - the concept of waste
6Sustainable sustainable
- Capable of being continued with minimal
long-term effect of - the environment
- With products from The New Patcraft
Designweave, you - have the option to decide the impact your
project makes on - the environment
- Other manufacturers recycle we Lifecycle with
sustainable - ingredient brands and eco-intelligent processes
7Cradle To Cradle
Its about doing something thats incredibly
good creating high quality products that
sacrifice nothing and actually benefit the
environment
Its not about limiting the amount of bad that we
do in the world
8Cradle To Cradle
The cradle-to-cradle strategy that Michael
Braungart and I developed goes far beyond
brute recycling. It embraces materials that were
designed to be used as technical or biological
nutrient- safe and healthy materials designed for
infinite lifecycles. Thats why products like
Eco Solution Q and EcoWorx are so important
materials brought to pure technical cycles,
uncontaminated, forever and ever.
-William McDonough
9Components of Sustainability
- Components of our Cradle to Cradle Process
- Ingredient Brands
- EcoWorx Tile Backing
- EcoWorx Performance Broadloom
- Eco Solution Q
- Process Solutions
- Evergreen Nylon Recycling Facility
- SmartWay Transportation
10Ingredient Brands
- We use product ingredients inherited from Shaw
that are - recycled and recyclable to make products that
are - sustainable
- Eco Solution Q fiber and EcoWorx backing are
among the - first ever Cradle To Cradle certified products
- Eco Solution Q and EcoWorx backing can be
recycled in a - continuous loop, again and again, forever
11Eco Solution Q Premium Branded Nylon
Waste FoodNylon 6-depolymerized into
Caprolactam
12Eco Solution Q Premium Branded Nylon
- Eco Solution Q premium branded type 6 nylon
began - incorporating recycled content 1996
- As a Cradle-to-Cradle product, Eco Solution Q
can be - recycled in a continuous loop, again and
again, forever - Eco Solution Q uses an average of 23 million
pounds of - recycled content annually
Shaw Green Edge Initiative 004
13Evergreen Nylon Recycling FacilityAugusta, GA
- The New Patcraft Designweave operates a
nationwide - collection system that supplies discarded
carpet to our - Evergreen Nylon Recycling facility in Augusta,
Georgia - The Evergreen facility uses patented technology
- to convert nylon carpet into caprolactam, the
raw - material used to make nylon 6
eco-fact By recycling Eco Solution Q, Shaw
saves enough energy each year to equal the energy
in 16 million gallons of gasoline
14Evergreen Nylon Recycling FacilityAugusta, GA
- Nylon fibers are recycled over and over again
without the - loss of any aesthetic or performance
properties.
15Evergreen Collection Network
16Reducing Our Footprint
We continue to look at multiple processes for
recycling both Type 6 and Type 6,6 nylon to
expand our recycling capabilities and increase
our recycled content We collected 28 million
pounds of caprolactam in 2007 and expect to grow
that number to 35 million pounds in 2008 and 40
million pounds in 2009
The Shaw Evergreen Nylon Recycling Facility
produces 30 million pounds of caprolactam monomer
from 100 million pounds of nylon 6 carpet
waste We save about 2 trillion BTUs annually
compared to virgin monomer production
17Type 6 and 6,6 Nylon
- Both Type 6 and 6,6 nylons have dye sites. These
are not - holes on the fiber surface that fill with dye,
but rather - electrical charges that either resist or
absorb color. - Carefully controlled tests, where all processes
and - construction parameters were identical, have
demonstrated - that fiber type has no impact on soiling rate.
- The lower temperature requirements for the
extrusion of - Type 6 nylon offers less pigment restrictions
and greater - color flexibility.
18Type 6 and 6,6 Nylon
- Factors that influence the performance of a
product, more - than the type of nylon are
- fiber properties
- yarn construction
- carpet construction
- color and pattern (collectively)
- backing construction
- quality of installation
- proper maintenance
19Type 6 and 6,6 Nylon
- Shaw Fibers is the worlds largest manufacturer
of Type 6 - nylon.
- Type 6 nylon provides exceptional color and high
- performance characteristics.
- Type 6 nylon has environmental benefits in that
it can be - depolymerized and returned to the
manufacturing process, - again and again, the closed loop process
referred to as - Cradle to Cradle.
20EcoWorx Tile Backing System
- The industrys first 100 sustainable, non-PVC
tile backing system - Polyolefin thermoplastic fiber and backing
separation
Shaw Green Edge Initiative 006
21EcoWorx Tile Backing System
- Awarded the Presidential Green Chemistry Award
by the - Environmental Protection Agency (EPA) for its
environmental - and performance benefits
- Backed by an environmental guarantee, The New
Patcraft - Designweave will pick up EcoWorx -backed
products, at no - cost to you, and recycle it into more EcoWorx
- Contains 40 recycled content
22EcoWorx Tile Backing System
- EcoWorx backing helps our environment by simply
being a lighter, - stronger alternative to PVC.
- Lighter backing means fewer truckloads. Which
means less diesel - used. Which of course means less carbon
dioxide released into - our atmosphere.
- Since its introduction in 1999, EcoWorx has
saved Shaw Industries - 2,538,000 truck miles.
- That is equivalent to 11.3 million pounds of
carbon dioxide never - released into the earths atmosphere.
23EcoWorx Performance BroadloomTM
- The commercial carpet industrys first fully
sustainable, non- - PVC, Cradle to Cradle carpet backing for
broadloom carpet - products
- EcoWorx Performance Broadloom is a Silver
certified Cradle - to Cradle product that contributes toward LEED
earning - Innovation in Design points
Shaw Green Edge Initiative 012
24EcoWorx Performance BroadloomTM
- Cradle-to-cradle design means that the backing
is fully - recyclable into more EcoWorx backing at the
end of its useful - life
- Recycled using Shaws proprietary dissolution
process -
25EcoLogix Cushion Backing
- EcoLogix Cushion Backing is an environmentally
responsible - product designed for comfort in high
performance applications - Constructed of 91 post consumer recycled
content
Shaw Green Edge Initiative 007
26EcoLogix Cushion Backing
- Thousands of green plastic soda bottles are
diverted from - landfills every year and recycled into
EcoLogix carpet - cushioning system for a value-added second
life - EcoLogix performs four times better than
- traditional urethane backing, resists
- compression, and provides better long-term
- comfort and support than conventional modular
- backing systems
eco-fact The plastic soda bottle you throw away
today wont be gone until your great, great,
great, great, great, great, great, great, great,
great, great, great, great, great, great
grandchild is born.
27Yellow Grease
- At Shaw Plants 11, 14, and 16, we're working
towards switching - over from natural gas to Yellow Grease (YG).
- Yellow Grease is an alternative fuel that is
collected from the - preparation of food.
- After it is cleaned, it has the potential to be
used as boiler fuel. - Yellow Grease is a renewable energy source and
comparable to - natural gas in its pricing.
Shaw Green Edge Initiative 008
28SmartWay Transportation Distribution
- Shaw Transport participates in the Environmental
Protection - Agency (EPA) SmartWaySM Transport Partner
Program - The SmartWay partnership increases energy
efficiency while - significantly reducing greenhouse gases and
air pollution - Logging more than 72 million miles annually,
Shaw Transport - will use the EPAs Fleet Logistics Energy and
Environmental - Tracking System (FLEET) to document planning
and provide - the EPA with an annual report of progress
29Follow The LEED-er
- The Leadership in Energy and Environmental
Design (LEED) - Green Building Rating System is a voluntary,
consensus - based national standard for developing
high-performance, - sustainable buildings
- Choosing a sustainable carpet system can secure
one - component among a list of building materials
contributing - toward the design and certification of a LEED
building
30Follow The LEED-er
- No one product can be LEED certified
- Meeting the minimum credit requirements often
requires - the LEED team to specify a multitude of
environmentally - responsible products
- All products from The New Patcraft Designweave
can - help contribute to points toward earning LEED
- certification
31Follow The LEED-er
Categories where carpet can contribute Materials
and Resources Recycled Content Credit 4.1 and
4.2 Materials and Resources Local/Regional
Materials Credit 5.1 and 5.2 Indoor
Environmental Quality Low Emitting Materials
Credit 4.3
32LEED Categories Carpet
33LEED Categories Carpet
34Recycled Content Calculation
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41thank you.