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Work Package 2

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Registry of occupations in Estonia (2) 2.1 Lead Mechanical Designer. 2.2 Process Control Manager ... of special clothing, personal protective equipment ... – PowerPoint PPT presentation

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Title: Work Package 2


1
  • Work Package 2
  • Dr Jüri Riives

2
Human resource development process
3
Registry of occupations in Estonia
MANAGEMENT/ ADMINISTRATIVE 1.1. Member of the Board 1.2. General Manager (Director) 1.3. Executive Director 1.4. Marketing Manager 1.5. Financial Director/Manager 1.6. Production Director 1.7. Development Manager 1.8. Sales Manager 1.9. Quality Manager 1.10. Purchasing Manager 1.11. Human Resources Manager 1.12. Accounts Manager 1.13. Bookkeeper 1.14. Administrative Assistant 1.15. Internal Control/Audit Specialist
4
Registry of occupations in Estonia (2)
2. ENGINEERING STAFF 2.1 Lead Mechanical Designer 2.2 Process Control Manager 2.3 Production Manager 2.4 Product Development Engineer 2.5 CAD Engineer 2.6 Production Planner 2.7 Work-shop Manager 2.8 Mechanical Designer 2.9 Manufacturing Engineer 2.10 Project Manager 2.11 Foreman 2.12 Storekeeper 2.13 Lead Mechanical Engineer 2.14 Lead Power Engineer 2.15 Welding Engineer 2.16 Welding Quality Assurance Engineer 2.17 Quality Control Engineer 2.18 Surface Finishing Engineer 2.19 Material Engineer 2.20 Inspector in Occupational Health and Safety 2.21 Safety Engineer 2.22 Mechanical Engineer
5
Registry of occupations in Estonia (3)
3. Workers 3.1 Mechanic 3.2 Fitter 3.3 Quality Controller 3.4 Testing Operator 3.5 Machine Tool Operator 3.6 CNC Machine Tool Operator 3.7 Lathe Operator 3.8 Automatic Machine Tool Operator 3.9 Production Line Operator 3.10 CMM Operator 3.11 Milling Machine Operator 3.12 Grinding Machine Operator 3.13 Boring Machine Operator
6
Registry of occupations in Estonia (4)
3. Workers 3.14 Hobbing Machine Operator 3.15 Sheet Metal Machining Tool Operator 3.16 Mechatronic 3.17 Welder 3.18 Locksmith 3.19 Machine Fitter 3.20 EDM Operator 3.21 Tooling specialist 3.22 Assembler 3.23 Painter 3.24 Powder Painter 3.25 Metal Polisher
7
Registry of occupations in Estonia (5)
3. Workers 3.26 Heat Treatment Worker 3.27 Metal Casting Worker 3.28 Powder Metallurgy Worker 3.29 Galvanizing Worker 3.30 Slinging Worker 3.31 Crane Hoisting Equipment Operator 3.32 Repair worker 3.33 Mechanical Engineering Technician
8
COMPANY COMPANY JOB DESCRIPTION OF CNC MACHINE TOOL OPERATOR JOB DESCRIPTION OF CNC MACHINE TOOL OPERATOR JOB DESCRIPTION OF CNC MACHINE TOOL OPERATOR KD xxx-xx
COMPANY COMPANY JOB DESCRIPTION OF CNC MACHINE TOOL OPERATOR JOB DESCRIPTION OF CNC MACHINE TOOL OPERATOR JOB DESCRIPTION OF CNC MACHINE TOOL OPERATOR Version 1
Document Prepared by Approved by Page(s) 1/2
Document Prepared by Approved by Date
  • Job CNC Machine Tool Operator
  • Structural unit Production
  • Direct supervisor Production Manager
  • Reports to Executive, Production Manager
  • Subordinates None
  • 1. GENERAL PROVISIONS
  • The Executive enters into and terminates the
    contract of employment with the CNC Machine Tool
    Operator.
  • The CNC Machine Tool Operator is supervised by
    and reports to the Production Manager.
  • In his activities the CNC Machine Tool Operator
    shall act pursuant to
  • the legislation of the Republic of Estonia
  • this job description
  • directives of the Executive, lawful orders of the
    Executive and Production Manager
  • internal work procedure rules, occupational
    health and safety rules and fire and electrical
    safety rules of the company
  • other rules of procedure and guidelines
    established in the company.
  • 2. MAIN OBJECTIVES
  • The main objectives of the work of the CNC
    Machine Tool operator are
  • making products of high quality and in a timely
    fashion pursuant to working drawings
  • constant quality inspection in order to ensure
    the quality of products

9
  • 4. RIGHTS
  • The CNC Machine Tool operator has the right to
  • make proposals to the Executive and Production
    Manager for improving the work organisation
  • make proposals for modifying the production
    technology
  • receive information necessary for performance of
    working duties
  • demand the provision of special clothing,
    personal protective equipment and tools required
    for work
  • refuse work with regard to which no training has
    been received or which is against the law
  • receive as much in-service training as required.
  • 5. EMPLOYMENT DUTIES
  • Making products pursuant to the technical
    documentation (working drawings, routing
    technology, operation technology, etc.) with high
    quality and by the prescribed time
  • Creating control programs and entering them into
    the control system of the machine tool
  • Selecting tools and placing them in the
    instrument holder of the machine tool
  • Following the rules of procedure and quality
    requirements of production
  • Exercising quality supervision over products
  • Setting the machine tool
  • Following the user manuals of equipment
  • Carrying out current and planned maintenance of
    equipment
  • Sharpening and adjusting tools and measuring
    parameters
  • Following occupational safety instructions, using
    personal protective equipment

10
Job description of CNC Machine Tool Operator
  • Job CNC Machine Tool Operator
  • Structural unit Production
  • Direct supervisor Production Manager
  • Reports to Executive, Production Manager
  • Subordinates None
  • 1. GENERAL PROVISIONS
  • The Executive enters into and terminates the
    contract of employment with the CNC Machine Tool
    Operator.
  • The CNC Machine Tool Operator is supervised by
    and reports to the Production Manager.
  • In his activities the CNC Machine Tool Operator
    shall act pursuant to
  • the legislation of the Republic of Estonia
  • this job description
  • directives of the Executive, lawful orders of the
    Executive and Production Manager
  • internal work procedure rules, occupational
    health and safety rules and fire and electrical
    safety rules of the company
  • other rules of procedure and guidelines
    established in the company.

11
Job description of CNC Machine Tool Operator (2)
  • 2. MAIN OBJECTIVES
  • The main objectives of the work of the CNC
    Machine Tool operator are
  • making products of high quality and in a timely
    fashion pursuant to working drawings
  • constant quality inspection in order to ensure
    the quality of products
  • optimal and purposeful use of the mechanisms,
    machines and equipment that are at the disposal
    of the company
  • regular maintenance of the production equipment.

12
Job description of CNC Machine Tool Operator (3)
  • 3. REQUIRED SKILLS
  • An employee who possesses the following knowledge
    and skills may hold the position of CNC Machine
    Tools Operator
  • 3.1. Education CNC machine tool employee
    training
  • 3.2. Language skills Estonian professional
    English
  • 3.3. Work experience preferably prior work
    experience as a machine tool operator
  • 3.4. General and special skills skill of reading
    working drawings general knowledge of mechanical
    processing technology knowledge of CNC machine
    tools and their control devices knowledge of
    tools and their usage skills knowledge of
    processing technologies and materials to the
    required extent skill of creation of control
    programs for CNC machine tools
  • 3.5. Qualities ability to manage stress, sense
    of duty, precision, honesty, correctness
  • 3.6. Computer skills quite important from the
    point of view of performance of the employment
    duties
  • 3.7. Driver's licence not important from the
    point of view of performance of the employment
    duties.

13
Job description of CNC Machine Tool Operator (4)
  • 4. RIGHTS
  • The CNC Machine Tool operator has the right to
  • make proposals to the Executive and Production
    Manager for improving the work organisation
  • make proposals for modifying the production
    technology
  • receive information necessary for performance of
    working duties
  • demand the provision of special clothing,
    personal protective equipment and tools required
    for work
  • refuse work with regard to which no training has
    been received or which is against the law
  • receive as much in-service training as required.

14
Job description of CNC Machine Tool Operator (5)
  • 5. EMPLOYMENT DUTIES
  • Making products pursuant to the technical
    documentation (working drawings, routing
    technology, operation technology, etc.) with high
    quality and by the prescribed time
  • Creating control programs and entering them into
    the control system of the machine tool
  • Selecting tools and placing them in the
    instrument holder of the machine tool
  • Following the rules of procedure and quality
    requirements of production
  • Exercising quality supervision over products
  • Setting the machine tool
  • Following the user manuals of equipment
  • Carrying out current and planned maintenance of
    equipment
  • Sharpening and adjusting tools and measuring
    parameters
  • Following occupational safety instructions, using
    personal protective equipment
  • Operative notification of the Production Manager
    about problems
  • Keeping one's tools and workplace in order
  • following the lawful orders of the Executive,
    Production Manager or an employee replacing him
  • In the event of unforeseen hindrances, addressing
    the Executive or Production Manager for
    elimination of the hindrances.

15
Job description of CNC Machine Tool Operator (6)
  • 6. LIABILITY
  • The CNC Machine Tool Operator shall be liable
    for
  • fulfilment of the requirements set out in this
    job description
  • following the internal work procedure rules,
    effective rules and regulations, legislation of
    the Republic of Estonia, directives and orders of
    the Executive and orders of the Production
    Manager
  • adherence to the occupational health and safety
    rules, fire and electrical safety rules and
    sanitation rules
  • making products in a timely fashion and complying
    with the quality requirements
  • prudent use of tools.

16
Professional standard (fragment)
PROFESSION Computer Numerical Control (CNC)
Machine Tool Operator
Professional level Profession Specialisation Title on the professional certificate
I CNC Machine Tool Operator None CNC Machine Tool Operator Professional level I
II CNC Machine Tool Operator-Setter None CNC Machine Tool Operator-Setter, professional level II
III CNC Machine Tool Operator-Foreman None CNC Machine Tool Operator-Setter, professional level III
IV
V
In the Estonian professional system level I is the lowest and level V is the highest professional level. Not all professions have all five levels. The definitions of the professional levels have been set out in section C.4 of the professional standard. In the Estonian professional system level I is the lowest and level V is the highest professional level. Not all professions have all five levels. The definitions of the professional levels have been set out in section C.4 of the professional standard. In the Estonian professional system level I is the lowest and level V is the highest professional level. Not all professions have all five levels. The definitions of the professional levels have been set out in section C.4 of the professional standard. In the Estonian professional system level I is the lowest and level V is the highest professional level. Not all professions have all five levels. The definitions of the professional levels have been set out in section C.4 of the professional standard.
17
Professional standard (fragment) (2)
  • B.1 QUALIFICATIONS
  • Professional level II

Employment duties at professional level II Operating machine tools Setting machine tools Creation of the operation technology Designing control programs Teamwork
18
Professional standard (fragment) (3)
Competence 1. Operating machine tools Competence 1. Operating machine tools Competence 1. Operating machine tools
Activities Skills Knowledge of
1. Operating the machine tool and control system 1.1. Skill of operating CNC machine tools (incl. milling machines, service centres, etc.) a) mechanical engineering materials b) mechanical engineering technology c) metal cutting and CNC machine tools d) contour and position control systems e) occupational health and safety
2. Identification of defects of the machine tool, if necessary 1.2. Workplace organisation skill a) mechanical engineering materials b) mechanical engineering technology c) metal cutting and CNC machine tools d) contour and position control systems e) occupational health and safety
3. Machine tool maintenance and minor repairs 1.3. Machine tool defect identification skill a) mechanical engineering materials b) mechanical engineering technology c) metal cutting and CNC machine tools d) contour and position control systems e) occupational health and safety
1.4. Machine tool maintenance pursuant to the maintenance manual of the machine tool a) mechanical engineering materials b) mechanical engineering technology c) metal cutting and CNC machine tools d) contour and position control systems e) occupational health and safety
19
Professional standard (fragment) (4)
Competence 2. Setting machine tools Competence 2. Setting machine tools Competence 2. Setting machine tools
Activities Skills Knowledge of
1. Placing the processed detail in the machine tool 1.1. Skill of basing the processed detail and using jigs a) basing b) working drawings c) dimension chain d) usage of jigs e) coordination systems f) use of cutting and auxiliary instruments g) CNC machine tool programming skill
2. Pre-initialisation of cutting instruments 1.2. Skill of drawing up and resolving dimension chains a) basing b) working drawings c) dimension chain d) usage of jigs e) coordination systems f) use of cutting and auxiliary instruments g) CNC machine tool programming skill
3. Placing cutting instruments in the tool holder 1.3. Skill of choosing and inspecting technological zero points a) basing b) working drawings c) dimension chain d) usage of jigs e) coordination systems f) use of cutting and auxiliary instruments g) CNC machine tool programming skill
4. Skill of setting technological zero points 1.4. Skill of choosing cutting and auxiliary instruments 1.5. Skill of entering control programs 1.6. Skill of adjusting control programs 1.7. Skill of using the sub-programs of the machine tool a) basing b) working drawings c) dimension chain d) usage of jigs e) coordination systems f) use of cutting and auxiliary instruments g) CNC machine tool programming skill
20
Professional standard (fragment) (5)
Competence 3. Creation of the operation technology Competence 3. Creation of the operation technology Competence 3. Creation of the operation technology
Activities Skills Knowledge of
1. Accessing working drawings 1.1. Skill of designing the trajectories of the cutting instruments a) The coordination systems of the machine tool and processed detail b) designing the operation technology c) the detail production technology d) metrology e) possibilities of ensuring quality
2. Designating the moving trajectories of the cutting instruments 1.2. Skill of designating the cutting modes a) The coordination systems of the machine tool and processed detail b) designing the operation technology c) the detail production technology d) metrology e) possibilities of ensuring quality
3. Creation of the operation technology (unless specified) 1.3. Skill of achieving the required quality parameters a) The coordination systems of the machine tool and processed detail b) designing the operation technology c) the detail production technology d) metrology e) possibilities of ensuring quality
4. Creation of the control program 1.4. Working drawing reading skills 1.5. Skill of designating the spare processing capacity a) The coordination systems of the machine tool and processed detail b) designing the operation technology c) the detail production technology d) metrology e) possibilities of ensuring quality
21
Professional standard (fragment) (6)
Competence 4. Designing control programs Competence 4. Designing control programs Competence 4. Designing control programs
Activities Skills Knowledge of
1. Entry of the control program into the control system of the machine tool 1.1. Skill of creating control programs for making more complicated details a) programming CNC machine tools b) working principles of the control systems c) the essence and use of CAD/CAM systems
2. Inspection of the control program using the simulation system 1.2. Skill of manual programming of the control systems of various machine tools a) programming CNC machine tools b) working principles of the control systems c) the essence and use of CAD/CAM systems
3. Inspection of the operational readiness of the machine tool 1.3. Skill of using the CAD/CAM system for developing control programs a) programming CNC machine tools b) working principles of the control systems c) the essence and use of CAD/CAM systems
4. Processing details on the machine tool and inspection of the required parameters 1.4. Computer skills a) programming CNC machine tools b) working principles of the control systems c) the essence and use of CAD/CAM systems
22
Professional standard (fragment) (7)
Competence 5. Teamwork Competence 5. Teamwork Competence 5. Teamwork
Activities Skills Knowledge of
1. Sense of duty regarding ensuring quality 1.1. Performing employment duties by the prescribed time 1.2. Foreign language skills a) the production technique b) professional duties and liability c) microeconomics and macroeconomics
2. Sense of duty regarding high quality performance of employment duties a) the production technique b) professional duties and liability c) microeconomics and macroeconomics
23
Competence chart of CNC Machine Tool Operator
1. CNC Machine Tool Operator 1. CNC Machine Tool Operator 1. CNC Machine Tool Operator
Qualification / Skill VT (1-5) PT (1-5)
1.1. General skills / knowledge 1.1. General skills / knowledge 1.1. General skills / knowledge
1.1.1. General knowledge of CNC machine tools
1.1.2. General knowledge of mechanical engineering technology
1.1.3. Knowledge of occupational safety
1.1.4. Economic knowledge
1.1.5. Knowledge of designing control programs for CNC machine tools
1.1.6. Language skills
1.1.7. Computer skills
24
Competence chart of CNC Machine Tool Operator (2)
1.2 Basic skills 1.2 Basic skills 1.2 Basic skills
1.2.1 Knowledge of technological capacity of CNC machine tools
1.2.2 Skill of setting technological zero points
1.2.3 Skill of designing control programs
1.2.4 Knowledge of processed materials
1.2.5 Reading skills of working drawings
1.2.6 Knowledge of production technology
1.2.7 Machine tool operation skill
1.2.8 Knowledge of cutting and auxiliary instruments
1.2.9 Knowledge of measurement and control instruments
1.2.10 Skill of measurement and inspection of processed details
25
Competence chart of CNC Machine Tool Operator (3)
1.3 Specific skills 1.3 Specific skills 1.3 Specific skills
1.3.1 Skill of organisation of production at the workplace
1.3.2 Specific machine tool programming skills
1.3.3 Skill of pre-initialisation of cutting instruments
1.3.4 Ensuring and securing quality
1.3.5 Skill of using productive cutting modes
26
Competence chart of CNC Machine Tool Operator (4)
1.4 Personal characteristics 1.4 Personal characteristics 1.4 Personal characteristics
1.4.1 Sense of duty
1.4.2 Precision and correctness
1.4.3 Able to work independently
1.4.4 Sense of liability
1.4.5 Able to concentrate
1.4.6 Able to cooperate
1.4.7 Ready to learn
27
Competence chart of CNC Machine Tool Operator
(evaluated)
CNC Machine Tool Operator CNC Machine Tool Operator CNC Machine Tool Operator
Qualification / Skill VT (1-5) PT (1-5)
1.1. General skills / knowledge 1.1. General skills / knowledge 1.1. General skills / knowledge
1.1.1. General knowledge of CNC machine tools 4 4
1.1.2. General knowledge of mechanical engineering technology 4 3
1.1.3. Knowledge of occupational safety 5 3
1.1.4. Economic knowledge 2 3
1.1.5. Knowledge of designing control programs for CNC machine tools 3 2
1.1.6. Language skills 4 2
1.1.7. Computer skills 3 3
28
Competence chart of CNC Machine Tool Operator
(evaluated) (2)
1.2 Basic skills 1.2 Basic skills 1.2 Basic skills
1.2.1 Knowledge of technological capacity of CNC machine tools 5 3
1.2.2 Skill of setting technological zero points 5 4
1.2.3 Skill of designing control programs 3 3
1.2.4 Knowledge of processed materials 3 3
1.2.5 Reading skills of working drawings 5 3
1.2.6 Knowledge of production technology 4 3
1.2.7 Machine tool operation skill 5 3
1.2.8 Knowledge of cutting and auxiliary instruments 4 3
1.2.9 Knowledge of measurement and control instruments 5 3
1.2.10 Skill of measurement and inspection of processed details 5 3
29
Competence chart of CNC Machine Tool Operator
(evaluated) (3)
1.3 Specific skills 1.3 Specific skills 1.3 Specific skills
1.3.1 Skill of organisation of production at the workplace 4 3
1.3.2 Specific machine tool programming skills 4 3
1.3.3 Skill of pre-initialisation of cutting instruments 4 3
1.3.4 Ensuring and securing quality 4 3
1.3.5 Skill of using productive cutting modes 5 3
30
Competence chart of CNC Machine Tool Operator
(evaluated) (4)
1.4 Personal characteristics 1.4 Personal characteristics 1.4 Personal characteristics
1.4.1 Sense of duty 5 4
1.4.2 Precision and correctness 5 3
1.4.3 Able to work independently 4 2
1.4.4 Sense of liability 4 3
1.4.5 Able to concentrate 2 3
1.4.6 Able to cooperate 2 3
1.4.7 Ready to learn 4 3
31
Group of tooling companies
32
The analysis of technological capabilities by
main characteristics
Company
Mechanical working
EDM
Heat treatment
Powder metal.
Engineering methods
33
CNC milling possiblities in tooling companies
34
Main skills of CNC machine tool operator,
characterized on the basis of 6 machine tools
companies
Knowledge about technol. capabilities Skills of developing CNC programs Knowledge about materials Skills about drawings Knowledge of manufacturing technology Skills of measurement
NT ET NT ET NT ET NT ET NT ET NT ET
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