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Title: Construction and Structures 2 Proposed Warehouse Development


1
Construction and Structures 2Proposed Warehouse
Development
  • David Addicoat 201195747
  • David Leschke 300258955
  • Jozsef Kovago 300331001
  • Adrian Carmody - 300162847

2
Contents
  • Flooring
  • Portal framing
  • Cladding
  • Roofing
  • Pre-cast
  • Other Building Solutions
  • Parking
  • Proposed Design for BDC
  • References

3
Footings
John Doak a commercial/residential builder in the
Geelong district from Impact Property
Development, recommended for this development
that we use a concrete raft slab roughly between
200mm and 500mm depending on soil type and an
engineers report.
www.boral.com.au
4
Warehouse Surface
  • The Installation of a epoxy resin floor finish
    will be required. A mixture of polymeric and
    polyurethane will provide a durable surface area
    to protect against abrasion and chemical
    spillage. The floor surface will be around 1mm
    thick. This surface system is called F-100 high
    performance epoxy resin floor finish. There is
    an option of a conductive or an anti static
    finish. The floor colour will be a light blue
    colour to allow for spills and other hazards to
    be detected. This type of flooring system meets
    Australian Standards.

5
Portal Frames
  • Definition A continuous ridged frame with a
    restrained joint between the column and beam.
    The frame will act as one structural entity.
  • Source SRT 251 Construction Structures 2
    Lecture Notes
  • Group Definition Large spaning framework
    structure consisting of knee joints between the
    columns and rafters allowing for a large column
    free open space.

6
Benefits of Portal Frames
  • Large open space
  • Easy to assemble
  • Cost effective
  • Time saving
  • Not labour intensive

7
Common Usages of Portal Frames
  • Large industrial Buildings
  • Sports Stadiums
  • Warehouses
  • Train stations
  • Sheds/Garages
  • Halls
  • etc.

8
General Structure - Knee Joint
  • The joining between the u.b rafter usually
    consists of either a -
  • Butt weld
  • Hit and miss weld, or
  • Fillet weld
  • As well as large galvanized bolts. This solid
    join allows the live loads such as wind loads to
    be directed into the footing.

9
General Structure - Apex or Ridge
  • This is the highest point in the framing. It
    is important that appropriate welds and bolts are
    used to fix this point together.

10
General Structure HD Connection Bolts
  • HD bolts are set into the concrete footings
    of the slab. The columns then slip over the top
    of these and are bolted in place. The bolts are
    then welded tight so they cant undo. The
    exposed bolts and base of the column are then
    encased in concrete up to the level of the slab
    floor, sealing them in.

11
Cladding
  • Alucobond has been an option for cladding in
    our building. This product is a light material
    and is easy to work with as well as flexible and
    smooth. This product is made up of two aluminium
    sheets and an inside of plastic. Its weather
    resistant and shock resistant witch makes is a
    perfect material for external cladding.
  • It comes in a standard thickness of 4mm but
    can be requested at sizes ranging from 3 to 6mm.
    Its standard sizes are 1000, 1250, 1500 by
    3200mm and it can be requested to a max width of
    1575 and length of 8000mm. It comes in a range
    of up to 24 different colours witch you can
    requested on order. The product has to meet
    Australian Standards 1530 when regarding
    insulation and fire protection. Other additional
    products include Alucobond Plus (one side
    stove-lacquered finished) and Alucobond A2 (one
    side stove lacquered).

12
Cladding
www.onesteel.com.au
www.onesteel.com.au
13
Roofing Members
  • C Purlins run from rafter to rafter, fixed by
    four bolt cleats which are welded to the rafters
    and bolted to the purlins.
  • Fly bracing is also used to strengthen the C
    purlins connection with the rafters. This helps
    with resistance against wind uplift and other
    live loads.

14
Roofing Members
www.bluescope.com.au
Z Purlin
C Purlin
15
Roofing Members
  • Over the purlins we lay safety mesh before
    placing insulation over the mesh. The safety
    mesh is connected to the purlins using Tech
    screws and washers.
  • The insulation used is industrial glasswool
    with thermal foil underside.

16
Roofing Members
www.bluescope.com.au
17
Roof Cladding
High tensile steel roof sheeting is used for our
roof cladding. It is lightweight has good
spanning capability and is resilient to rough
conditions. It requires four fasteners per sheet
to perform to its required standard. The sheets
are connected using waterproof tech screws which
drill into the purlins.
18
Roof Cladding
www.garages.com.au
www.bluescope.com.au
19
Pre-cast Panels
  • The reason why we chose this system is
    because of the following points
  • Easiness of erection thus saving on labour costs
  • Its pre fabricated therefore increasing product
    quality, simplicity and time
  • Used as a structural element
  • Elements can be reproduced with ease due to
    per-fabricated forme work

20
Pre-cast panels
www.hollowcore.com.au
www.hollowcore.com.au
21
Pre-cast hollow core flooring
  • Our design incorporates the use of hollow
    core floor slabs because -
  • Easiness of erection thus saving on labour costs
  • Its pre fabricated therefore increasing product
    quality, simplicity and time
  • Used as a structural element
  • Elements can be reproduced with ease due to
    per-fabricated forme work
  • Lightness benefiting to span ratio

22
Pre-cast hollow core flooring
www.hollowcore.com.au
www.hollowcore.com
23
Other Building Solutions
  • The following include a brief summary of
    alternative construction solutions
  • Timber portal frame
  • Concrete portals
  • Aluminium roof sheeting
  • Fibre cement cladding
  • Light weight foam insulated wall panels
  • Tilt up concrete panels

24
Parking
  • Disabled parking 3.2 by 5.4 by 2 space
  • Normal parking 2.6. by 5.4 by 18 space
  • Loading zone 3.2 by 5.4 by 1 space

25
Proposed Design for BDC
Site Plan
26
Proposed Design for BDC
Warehouse floor plan
Show Room floor plan
27
Proposed Design for BDC
Section A-A
28
Proposed Design for BDC
Detail 1. Birds eye view of column. Location
Warehouse. (See floor plan)
29
Proposed Design for BDC
Detail 2. Footing detail. Location
warehouse. (See Section A-A)
30
Proposed Design for BDC
Detail 3. Column and Rafter knee joint with
guttering. Location Warehouse (See Section A-A)
31
Proposed Design for BDC
Detail 4. Ventilated Ridge at Apex Location
Warehouse. (See Section A-A)
32
Proposed Design for BDC
Detail 5. Column Rafter knee joint with
guttering and connection with showroom
rafter. Location Warehouse/Showroom (See
Section A-A)
33
Proposed Design for BDC
Detail 6. Showroom 1st story floor connection
with pre-cast wall panel. Location
Showroom. (See Section A-A)
34
Proposed Design for BDC
Detail 7. Showroom 1st story floor mid point
connection between hollow core floor panels with
support beam column. Location Showroom. (See
Section A-A)
35
Proposed Design for BDC
Detail 8. Parapet and box gutter
connection. Location Showroom. (See Section A-A)
36
References
  • SRT 251 Construction Structures 2 Lecture
    notes
  • Economical structural steelwork, fourth
    edition, Australian institute of steel
    construction, North Sydney, 1997
  • www.boral.com.au
  • www.onesteel.com.au
  • www.bluescope.com.au
  • www.hollowcore.com.au
  • www.garages.com.au
  • www.alucobond.com.au
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