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BANKS CO. MASTER FORAGE PROGRAM

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Pump and Haul Systems – PowerPoint PPT presentation

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Title: BANKS CO. MASTER FORAGE PROGRAM


1
Pump and Haul Systems
2
Remote Storage or Tankers can also be used.
3
Umbilical Hose Application Systems
4
Incorporation reduces odor and conserves
nitrogen. Ammonia losses can be reduced from
10-30 to 1-5
5
Sweep-Style Manure Injector
No-till Manure Injector
6
Soybean Stubble in SC, Coastal Plain. Applied at
10,000 gallons per hour.
Sweep Injector
No-Till Injector
7
CalibrationLiquid Manure Spreaders
  • Spread at least one full load of waste,
    preferably in a square or rectangular field
    pattern for ease of measuring, with normal
    overlaps.
  • Measure the length and width of coverage,
    recognizing that the outer fringe areas of the
    coverage will receive much lighter applications
    than the overlapped areas.

8
Liquid Application Systems
  • Advantages
  • provide more transport mobility
  • allow direct soil injection
  • more flexibility
  • can be less expensive
  • Disadvantages
  • requires more time and labor than irrigation
  • higher tractor HP requirement if injecting
  • require improved travel roads and proper soil
    trafficability
  • higher operating costs

9
Pump and Haul Waste Management Systems
  • Loading areas are necessary to
  • protect equipment and operators
  • avoid damaging the lagoon dike or embankment
  • Care should be taken to minimize spills during
    loading and transport.
  • Calibration is the combination of settings and
    travel speed needed to apply waste at a desired
    rate and to ensure uniform application. You must
    know the spreader capacity.

10
Solids Application
  • Common methods include
  • Broadcast to surface
  • Broadcast/Incorp.

11
Spreader Calibration
  • Do you know the rate?
  • Clemson Study
  • How about the spreader pattern?

12
Calibration of Manure Spreaders
  • Applicators can apply manure, bedding, and
    wastewater at varying rates and patterns,
    depending on
  • forward travel and/or PTO speed
  • gear box settings
  • gate openings
  • spread widths
  • overlaps

13
Application Uniformity
Desirable Patterns
Undesirable Patterns
14
BEST MANAGEMENT PRACTICES
  • Best Management Practices are practices
    determined to be cost effective methods of
    preventing or reducing NPS pollution.
  • For waste management, they optimize nutrient
    uptake by plants and minimize nutrient impact on
    the environment.
  • A trained agronomist, soil scientist, or
    conservationist is best qualified to assess
    whether a specific BMP is appropriate
    for a given site.

15
BMPs?Erosion is the number one source of
nonpoint source pollution in Georgia.
BMPs should include erosion control to reduce
movement of soil and nutrients. Sediment is a
pollutant, sediment carries nutrients, and loss
of top soil reduces nutrient use by crop.
16
BMPs in CNMPs
  • Table C1 in Template recognizes many BMPs and
    lists twelve specifically.
  • You may add any others you like.
  • 1) Tissue Analysis/Plant Sampling
  • Good way to refine rate
  • 2) Injection or incorporation
  • 3) Manure Treatments like Alum

17
4) Conservation/Reduced Tillage
Reduces runoff and sediment losses
18
BMPs 5)contour planting.
19
6) Terraces or other water control structures
20
BMPs 7) Vegetated Waterways/critical area
plantings grassed waterways can reduce nutrient
movement to ditches, streams, and rivers.
21
8) Diversions/ Downslope retention
22
BMPs9) Buffers
Before
After
Buffers filter/treat - sediment -
nutrients - pathogens
23
9)filter strips can reduce surface movement of
nutrients into nonagricultural land.
24
BMP 10) Winter Cover/Scavenger Crops
  • Protect soil from erosion over winter
  • Crops scavenge residual nitrogen and phosphorus
  • May be good crop to graze.

No-till planting into winter cover
25
BMPs 11) Rotational Grazing
Crop Management¾It is important to reduce
application rates to account for cattle manure
additions.
26
Windbreaks can reduce lagoon effluent and odor
drift from land application sites.
12) Application Timing
27
BMPs?
  • Animals with access to surface water can be a
    direct source of pollution.

28
Record keeping
  • Good records are essential
  • For regulations
  • To protect yourself
  • To improve over time
  • CNMPs are PLANS
  • Records document actions
  • Monitor, Correct, Document
  • Computer record-keeping programs.

29
Required Records
  • The following records must be available at the
    farm to satisfy the Environmental Protection
    Division
  • By rules or permit
  • Individual permits may differ
  • Retain for three years
  • Record who and when sampled
  • Amend CNMP with substantive changes

30
Annual Checklist Log
  • Manure storage not leaking
  • Manure spreading equipment/transport equipment
    okay.
  • Manure application according to plan
  • Update CNMP
  • Totals for field budgets
  • Annual Report will require manure generated,
    offsite transport, acres used and reported in NMP
    and any spills

31
Other records from NPDES permit
  • Inspections, findings, and maintenance
  • Semi-annual lagoon effluent (TKNNO3) and
    monitoring wells (TKN,NO3, depth)
  • Annual P and pH for each field
  • Weekly lagoon and freeboard
  • Daily rainfall and land application events
  • Response to spills (posting reqd)

32
Lagoon Maintenance Inspections
  • When inspecting waste inlet pipes, recycling
    pipes, and overflow pipes, look for
  • separation of pipe joints
  • cracks or breaks
  • accumulation of minerals
  • overall pipe condition
  • Record berm conditions and liquid levels

33
Manure Application Records
  • Important notations
  • Date and time
  • Field ID
  • Source and quality
  • Application rate and number of loads
  • For offsite situations record buyer, intended
    use, amount, and nutrient content. Also supply
    directions for use.

34
Record Keeping (Other req)
  • Document employee training .
  • Spill reporting may require BOD, TSS, and amount
    of discharge- be prepared.
  • Closure must be reported within three months.

35
Beneficial Records
  • The following records are not required but should
    be part of your CNMP
  • map of farm fields including waste application
    fields and acreage
  • animal population
  • crop yields and land application BMPs
  • water quality/ environmental assessments
  • Calibration procedures and results

36
Example Records for Liquid Manure Applications
  • IRR-1 Lagoon liquid irrigation field record is
    to be used to record each irrigation event.
  • IRR-2 Cumulative lagoon liquid irrigation field
    record is to record the total annual waste
    application to one field per crop cycle.

37
Similar Records for Slurry and Solid Manure
Applications
  • SLUR-1 and SLUR 2 Liquid manure slurry field
    record is to be used to record each waste
    application event if the producer is using a
    slurry or pump and haul system.
  • SLD-1 SLD-2 Solid manure

38
Example Irrigation Records Using IRR-1 and IRR-2
  • Joe Pigford maintains a 3000 head
    feeder-to-finish operation.
  • Estimated volume of lagoon liquid generated
    annually is approximately 2.8 million gallons.
  • Waste analyses
  • February 8, 1996¾2.5 lb PAN/1000 gal
  • April 10, 1996¾2.5 lb PAN/1000 gal

39
Example Irrigation Records Using IRR-1 and IRR-2
  • He irrigates two crops with wastewater using a
    traveling gun that applies 300 gpm.
  • Tract T1004 corn¾traveling gun pulls are
    considered Fields 1 to 4, 6 acres each. He wants
    to apply 100 lbs of PAN/acre.
  • Tract T1005 bermuda hay¾traveling gun pulls are
    considered Fields 5 and 6, which are 8 and 4
    acres respectively. He wants to apply 300 lbs of
    PAN/acre.

40
Example
  • Joes Lagoon Liquid Irrigation Field Record (Form
    IRR-1) follows.
  • Transfer the information for Fields 1 and 5 each
    onto a separate Form IRR-2.
  • Complete the calculations to determine whether
    Joe has met his nitrogen requirement for his corn
    crop and bermuda hay.

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45
Review
  • Controlling Runoff and Erosion is important
    because sediment is a pollutant, it carries
    nutrients, and degrades top soil.
  • Always apply manure when crops can use it.
  • Manure with highest nutrient content should go to
    fields furthest away.
  • Minimum records should include application date,
    nutrient content, amount applied, field, and
    weather conditions.

46
Review
  • When choosing application equipment, consider
    nutrient losses, operating costs, uniformity of
    application, odor, and time of application.
  • Calibration can determine application rate,
    uniformity, and overlap and lane spacing.
  • Application rate is just the amount applied
    divided by the area it was applied to.
  • Surface applications of manure generally result
    in higher nutrient losses.

47
Review
  • Record keeping can prevent problems, document
    compliance and improve efficiency.
  • Suggested records include application logs,
    rainfall, animal populations, storage
    inspections, equipment maintenance, and water
    quality data.
  • Application records should include soil and
    manure tests, yields, application information and
    budgets.
  • Transport should include amount sold, buyer, and
    nutrient content.
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