Title: EASTERN ENERGY LIMITED JHARKHAND STATE ELECTRICITY BOARD Replacement, Optimization. Repowering
1EASTERN ENERGY LIMITEDJHARKHAND STATE
ELECTRICITY BOARDReplacement, Optimization.
Repowering Modernization of Existing Old
Russian Units at Patratu Thermal Power Station at
Patratu, Jharkhand State
EEL
- TOTAL ENERGY FOR THE FUTURE
2EASTERN ENERGY LIMITED A FULL SERVICE ENERGY
COMPANY WHICH SPECIALIZES IN ELECTRIC POWER
GENERATION REPLACEMENT, OPTIMIZATION, REPOWERING
REFURBISHMENT MODERNIZATION OPERATION
MAINTENANCEENERGY CONSERVATION
3EASTERN ENERGY LIMITED'S PROFESSIONAL STAFF
PROVIDES EXPERIENCE AND EXPERTISE IN DEVELOPMENT,
DESIGN, APPLICATION, IMPLEMENTATION,MANAGEMENT,
OPERATION AND MAINTENANCE OF THERMAL POWER
STATIONS, ENERGY SYSTEMS AND ENERGY RELATED
TECHNOLOGIES
4QUALIFICATIONS OF ENGINEERING STAFF
- CERTIFIED COGENERATION PROFESSIONAL
- PROFESSIONAL ENERGY MANAGER
- PROFESSIONAL ENGINEER
- 75 YEARS EXPERIENCE IN COGENERATION AND ENERGY
FIELD - 100 YEARS SENIOR MANAGEMENT EXPERIENCE IN THE
ENGINEERING FIELD - 50 YEARS EXPERIENCE IN REPLACEMTN. OPTIMIZATION,
REPOWERING, REFURBISHMENT MODERNIZATION (RM)
OF THERMAL POWER STATIONS (TPS) - RECOGNIZED EXPERTS IN REFRIGERATION, STEAM,
COGENERATION , RETROFIT REPOWERING AND ENERGY
CONSERVATION AREAS
5Experience Background of EELs Engineering
team Specializingin Replacement, Refurbishment
Optimization, Repowering, Modernization
Management ofThermal Power Stations
6- EXPERTISE OF EELs TEAM MEMBERS
- Power Station Construction
- Power Station Optimization
- Power Station Operation Maintenance
- Power Station Management
- Condition Assessment
- Life Extension Assessment
- Rehabilitation Assessment
- Steam Gas Turbine technology
- All types of Boiler systems
- Fuel Handling Systems
- Controls
- Emissions Control
7- One of the key elements for EELs success in RM
is that EEL is NOT TIED TO ONLY ONE type of
Technology. EEL will chose the best technology
available based on economics, efficiency,
practicality and value engineering. - Many companies have an interest to only sell
their equipment. An example A Boiler
manufacturers want to sell their boilers
Turbine manufacturers want to sell their turbines
etc. - EEL will provide the BEST SELECTION for the
existing conditions. - On this basis, EEL will conduct TOTAL RM
PROGRAM for Jharkhand State Electricity Board
(JSEB) by Replacement of existing old Russian
Boilers and Optimizing, Repowering Modernizing
Patratu Thermal Power Station (PTPS). EEL and
Alliance partners Ford, Bacon Davis (FBD),
Alstom Power and General Electric (GE) with JSEB
will perfom Feasibility Study, Specifications
and Detailed project Report. EEL has already
completed the two Pre-Feasibility Studies and is
in progress of initiating the Feasibility Study
and DPR immediately upon entering Joint
Development Agreement (JDA) with JSEB.
8PETER J. BILLIAPROJECT DIRECTOR30 YEARS
EXPERIENCE IN THE AREAS OF
- DEVELOPMENT AND IMPLEMENTATION OF CORPORATE
ENERGY POLICY - MANAGEMENT OF DIVISIONAL MECHANICAL AND
ELECTRICAL ENGINEERING DEPARTMENTS. - DESIGN AND INSTALLATION OF COGENERATION
FACILITIES . - NEW AND RETROFIT REFRIGERATION OPTIMIZATION .
- R M OF THERMAL POWER STATIONS
-
- CFC REFRIGERANT REPLACEMENT .
- BOILER OPTIMIZATION
- INDUSTRIAL ENERGY RECOVERY FOR BOILERS,
REFRIGERATION, COMPRESSORS, OVEN ,HVAC, PROCESS
- EXPERIENCE -DAIRY,BAKERY,LEATHER, CANDY ,FOOD
AND POWER INDUSTRIES. - GENERATION OF STEAM AND ELECTRICITY FROM BIO-MASS
AND WASTE MATERIAL ( RDF ).
9JONATHAN P. SIMPSONTURBINE SPECIALIST
- Mr.Simpson has over 36 years of experience in
engineering, with particular expertise in the
design and operation of turbine generators and
their auxiliaries.Mr. Simpson provides expert
consulting to projects on steam turbines,
combustion turbines, generators, and auxiliaries.
Mr. Simpson has been involved in all phases of
the design, engineering, application,
installation, repair, and maintenance of central
station, cogeneration, and industrial turbine
generators. Responsibilities have included
conceptual design, equipment selection,
preparation of specifications, proposal
evaluations, system design, client and vendor
liaison, performance testing review,
refurbishment, vendor design review, and failure
analysis.
10PETER F. BARTHEL OM / CONDITION ASSESSMENT
SPECIALIST
- Mr. Barthel has 40 years of experience in the
engineering industry. Currently, he is Project
Engineer for an on going 4 boiler life extension
project in Brazil. His recent experience has
been Project Engineering Manager for the storage
tank related portion of a grassroots
petrochemical plant, Project Engineer for an
18-unit emission reduction program for the Puerto
Rico Electric Power Authority, a two unit life
extension program, and a four boiler low NOX
burner replacement at a New Hampshire paper mill.
He was a member of an assessment team assigned
to two Canadian utilities to assess the current
operation, maintenance, and capital expenditure
plans for 18 coal fired units, Lead Engineer for
a 2 unit life extension program and for a 2 unit
NOx abatement program.
11RICHARD DUNN LIFE EXTENSION / CONDITION
ASSESSMENT SPECIALIST
- Mr. Dunn has 40 years experience in the power
industry, 23 years with a utility in plant
operation, engineering and project management and
17 years in consulting engineering. He has led
major fossil engineering projects involving both
new facilities and rehabilitation. He has also
managed a wide range of plant availability and
performance improvement projects for coal, oil
and gas-fired facilities. He has engineered plant
on-line performance monitoring systems and an
innovative circulating water spray cooling
system. He also has conducted life extension and
rehabilitation assessments for a wide range of
plants and has been a lecturer on plant
rehabilitation for three United Nations seminars
for developing countries.
12ROSS W. MACDONALDSENIOR ENGINEER
- Mr. MacDonald has over 26 years of domestic and
foreign power plant construction and maintenance
engineering experience. the majority of his
assignments have been to assist clients with
rehabilitation, overhaul, and retrofit work on
gas turbine generators and steam turbine
generators both in the U.S. and in foreign
countries. The work performed on these units
consisted of Steam turbine purchase for a
co-generation plant ,Steam turbine and gas
turbine rehabilitation contract management,
Steam turbine and gas turbine startups, Fossil
steam, nuclear steam, and gas turbine overhaul
supervision, Combined cycle power plant testing
and due diligence Performance evaluations and
test witnessing, Feasibility studies and plant
assessments ,Life extension studies, One of his
current assignments is to predict the costs of
extending the life of 12 steam turbine generators
and associated equipment for Trans Alta Utilities
in Alberta, Canada.
13VINCENT M. LONERGAN FUEL HANDLING SPECIALIST
- Mr. Lonergan has more than 27 years of experience
in the engineering industry.He has been
responsible for systems engineering, project work
and as Materials Handling Equipment Specialist on
many projects. This work included the
engineering and development of system layouts,
preparation of specifications, analysis of bids
with recommendations to purchase, and interfacing
with suppliers and contractors, including general
approval of the contractors' design and
engineering. He has been involved with coal,
coal mining wastes, limestone, peat, refuse
derived fuel, biomass, sludge, and ash handling
systems for many projects in the last 14 years. - He has been responsible for the independent
technical assessment of materials handling
systems and equipment for a number of
cogeneration projects. - In addition, he has worked on various fluidized
bed boiler and fossil-fueled power plants.
14WILLIAM A. SMITHPOWER / ELECTRICAL SYSTEMS
SPECIALIST
- Mr. Smith has more than 19 years of experience in
the engineering industry. Currently, Mr. Smith
is assigned to a project developing engineering
assessments and plant demarcation reports for the
divestiture of generating assets of a major
utility. Additionally, Mr. Smith is assigned as
the Lead Instrumentation Control Engineer for
engineering services in the development and
resolution of issues associated with the Republic
of Koreas Korean Next Generation Reactor (KNGR)
plant design. While on his current assignment,
Mr. Smith has performed short term tasks,
including independent review of design
assessments at an 850 MW pressurized water
reactor plant, technical audit of IC products
for an Advanced Boiling Water Reactor Plant and
as a team member providing control system
trouble-shooting activities on the Munitions
Management Device at the Dugway Proving Grounds.
15RICHARD M. GRIEVE CONDITION ASSESSMENT SPECIALIST
- Mr. Grieve has 24 years of experience in utility
and industrial power projects, European heat and
power cogeneration plant investment retrofit. Mr.
Grieve's assignments have included Project
Engineer and Lead Engineer on many projects. In
his present position he is responsible for
engineering, design, and trouble-shooting for
operating coal, oil, and gas fired utility and
industrial plants. Currently assigned as Project
Engineer for the rehabilitation of power and
central heating plants in Lithuania. Also
assigned as Project Engineer for selective
Non-Catalytic Reduction NOX emission control
projects, Lead Engineer for Panther Creek Power
Station facility bank reviews, Lead Mechanical
Engineer for Canal Electric Unit 2 Gas
Conversion, Lead Mechanical Engineer for
Consolidated Edison Orimulsion Study, Lead
Mechanical Engineer for Eastern study, and Lead
Mechanical Engineer for the City of Detroit's
Mistersky Station Units 5 and 6 gas conversion
and life extension projects.
16ROGER H. SIROISBOILER SPECIALIST
- Mr. Sirois has over 26 years of experience in
power and steam boiler engineering and
management. The majority of this experience has
been in technical and management positions of
increasing responsibility with major boiler
manufacturers. He has successfully worked in a
team leadership and equipment specialist role on
projects related to boiler modifications, boiler
mathematical modeling, fuel switching, and NOX
and CO emission reduction. - Mr. Sirois is experienced with the design,
start-up and troubleshooting of steam boilers
applied to numerous processes in the utility,
industrial and municipal sectors. He has
advanced knowledge in this technology having
applied and integrated numerous mechanical
engineering principles and industry practices to
complete consulting assignments, in the U.S. and
overseas, on a broad spectrum of topics and
develop boiler performance modeling computer
programs. He has applied ASME Code criteria to
boiler modification projects requiring pressure
part alteration. The successfully completed
projects required preparing specifications and
bid evaluations, and staying abreast of equipment
and system developments.
17ENERGY EASTERN LIMITED OFFERS ITS CUSTOMERS
AN EXCITING ARRAY OF INNOVATIVE ENERGY SYSTEMS
AND SERVICES
18ENERGY SERVICES
- ENERGY AUDITS AND STUDIES
- COGENERATION
- -SIMPLE OR COMBINED CYCLE , DIESEL
- -RANKINE CYCLE (STEAM )
- -REFUSE DERIVED FUEL
- PROFESSIONAL ENGINEERING AND
- ENERGY CONSERVATION
- -FOOD INDUSTRY
- -DAIRY INDUSTRY
- -LEATHER INDUSTRY
- -CHEMICAL INDUSTRY
- -POWER INDUSTRY
- AREAS OF SPECIALIZATION
- -COGENERATION FACILITIES
- -BOILER STEAM SYSTEM S
- - AMMONIA REFRIGERATION
- -REFRIGERATION OPTIMIZATION
- -ENERGY RECOVERY
- -ENERGY CONSERVATION
- - OPERATION, MAINTENANCE MANAGEMENT
- -ALTERNATIVE BOILER FUEL SYSTEMS
- -RE-POWERING REFURBISHMENT OF POWER PLANTS
19EASTERN ENERGY LIMITEDINCORPORATES THE TOTAL
ENERGY CONCEPT WHICH OPTIMIZE ENERGY
UTILIZATION THIS CONCEPT IS APPLIED TO ALL OF
OUR ENERGY APPLICATIONS
20TOTAL ENERGY CONCEPT
- THE TOTAL ENERGY CONCEPT IS A VERY POWERFUL AND
SIMPLE CONCEPT TO UNDERSTAND - UTILIZE ENERGY IN A HIGHLY EFFICIENT MANNER AND
RECOVER ALL OF THE WASTE ENERGY IN A PRACTICAL
AND ECONOMIC SCHEME. - AN EXCELLENT EXAMPLE WHICH DEMONSTRATES THE
CONCEPT AND ITS POTENTIAL IS THE ELECTRIC
GENERATING INDUSTRY
21ENERGY LOSSES FOR ELECTRIC GENERATING STATIONS
PRIMARY ENERGY
STACK LOSSES
TRANSMISSION LOSSES
1 KW
CENTRAL POWER PLANT
ENERGY USED
10, 675 BTU
RANKINE CYCLE (STEAM) GENERATION OF ELECTRICITY
BTU INPUT 10.675 BTU KW OUTPUT 1 KW
3415 BTU OVERALL EFFICIENCY OUTPUT
3415 32
INPUT 10,675 BTU 32 IS THE
U.S.A. NATIONAL AVERAGE OVERALL AREAS OF ENERGY
LOSS BOILER LOSSES
15 TRANSMISSION LOSSES
5 TURBINE CONDENSER LOSSES 48
TOTAL ENERGY LOSSES 68
22RANKINE CYCLE
STACK LOSSES 15
DEAERATOR
BOILER
BFP
FUEL 100 INPUT
TRENSMISSION LOSSES 5
ELECTRICITY 32
COOLING TOWER
CONDENSING STEAM TURBINE GENERATOR
CONDENSER
CONDENSER LOSSES 48
23 POWER POLICY
- As per Power Policy mentioned under 4.5
Renovation, Modernization and Management of
Existing Power Plants - 4.5.1 An important area which has not
received sufficient attention is the upkeep of
existing plants. Some of the power stations in
INDIA have outlived their original life span. In
the absence of surplus generation capacities, due
attention has not been paid to scheduled
maintenance, renovation and modernization of the
existing plants. This has resulted in unplanned
outages and frequent breakdowns. As a result,
availability factor and the Plant Load Factor of
a number of plants are below satisfactory level.
It is proposed to increase the operating
efficiency of the existing plants through
introduction of professional management and
renovation and modernization programs. The
process of renovation and modernization involves
substantial investment. The State proposes to
throw open the renovation and modernization of
the existing plants to private sector (joint
sector) participation which can help in bringing
in more efficient management practices leading to
greater availability of power.
24- 4.5.2 In this, the first task is to identify
critical components in the plants that require
immediate replacement and renovation. Such
renovation/extension programs can extend the life
by another 20-30 years at a fraction of the cost
of a new plant. By improving the efficiency and
utilization of the plant, the Plant Load Factor
can be increased to 75. Nearly 5000 million
additional units can be generated by this method
alone in the State. Government will encourage the
renovation and modernization of all plants of
State Electricity Board. For this purpose help of
private sector will be taken on case-to-case and
merit basis. - 4.5.3 Private Sector will be allowed to
operate/manage the plants wherever necessary.
Such participation by the private sector may
follow the following routes - a) Lease, Rehabilitate, Operate and Transfer
(LROT) - b) Joint Asset Management with State Electricity
Boards - c) Sale of existing plants to private sector or
to any joint sector venture.
25Patratu Thermal Power Station(Based on the Data
submitted by JSEB to High Court Jharkhand)
- Installed Capacity - 10 UNITS 840 MW
(1964) - (4 x 50 MW 2 x 100 MW 4 x 110 MW)
- Derated Capacity 770 MW
- (4 x 40 MW 2 x 90 MW 2 x 105 MW 2 x 110
MW) - Generation Availability 150 200 MW (2006)
- Unit no. 2, 6, 9 and 10 (Available for
Generation) - Unit no. 2 40 MW
- Unit no. 6 Boiler 6(ii) 35/40MW - 70 MW
- Capital Overhauling of Turbine Generator set has
not been done since 1992 - Boiler 6(i)
- Out of Service since 2006 ESP Path of Boiler
6(i) is being connected with ESP Path B of
Boiler 6(ii) MECON Consulting work to be
completed by 2006 - Consulting Fees_____________________
- Unit no. 9 50-60 MW
- This unit has run for about 54,000 Hours after
its last Capital Maintenance. - Capital Overhauling Maintenance OVER DUE.
COST__________________ - Unit no. 10 80-90 MW
- AVAILABILITY OF UNITS 4040110110 300 MW
Capacity - OPTIMUM GENERATION 300 PRESENT
-
26 Patratu Thermal Power Station (Based on
the Data submitted by JSEB to High Court
Jharkhand) Capital Overhauling of Turbine
Generator set has not been done since
1992Boiler 6(i) Out of Service since 2006 ESP
Path of Boiler 6(i) is being connected with ESP
Path B of Boiler 6(ii) MECON Consulting work to
be completed by 2006 Consulting
Fees_____________________Unit no. 9 50-60
MWThis unit has run for about 54,000 Hours after
its last Capital Maintenance.Capital
Overhauling Maintenance OVER DUE.
COST__________________Unit no. 10 80-90
MWAVAILABILITY OF UNITS 4040110110 300 MW
CapacityOPTIMUM GENERATION 300 MW
27- In support of Power Policy,
- EEL proposes a program on
- Retrofitting, Replacement, Optimization,
Renovation, Modernization - (Electroplating) of Power Plant(s)
- of
- Jharkhand State Electricity Board
28- RE-POWERING
- MODERNIZATION
- OF THE
- PATRATU THERMAL POWER STATIONS
- (PTPS)
- IN
- JHARKHAND , INDIA
29OBJECTIVE
- EVALUATE THE TECHNICAL AND ECONOMIC
FEASIBILITY TO RETROFEIT, RENOVATE, REPLACE,
REFURBISH AND MODERNIZE UNIT NO. 3,4 AND 5 OF OLD
EXISTING RUSSIAN UNITS (PHASE 1) WITHOUT
INTREPTING THE CURRENT ELECTRIC GENERATION, BASED
ON IDENTIFYING ALTERNATIVE MODIFICATIONS TO THESE
PLANTS. -
- THE MODIFICATIONS WILL RESULT IN
- IMPROVED PLF
- IMPROVED THERMAL EFFICIENCY
- IMPROVED NET PLANT HEAT RATE
- IMPROVED UNIT RELIABILITY AVAILABILITY
- IMPROVED PLANT ECONOMICS
- REDUCED ENVIRONMENTAL IMPACTS
- INCREASE OUTPUT CAPACITY
30Eastern Energy Limited s Methodology for
successful implementation of the RM Program for
the existing PTPS at Patratu in the State of
Jharkhand will be as follows
- Pre-feasibility Study
- Feasibility Study
- Detail Project Report (DPR)
- Specifications for Equipment and System
- Preparation of the Tender Documents for
International Competitive Bidding (ICB)-(if
required) - Finalization of the Tender Documents
- ICB - Evaluation Selection
- Implementation and Supervision of RM
- Completion Evaluation
31PRE-FEASIBILITY
- A Pre-feasibility study will be conducted for
Patratu Thermal Power Station (PTPS) for the RM
on a mutually agreed to schedule. The
Pre-Feasibility studies for all of JSEBs TPS
will include the following - Objective of Refurbishment / Modernization
- Executive summary
- Power plant background information
- Description of power plant major facility
components - Identification of existing electric generating
line problems /evaluation / solutions - Performance of refurbishment / modernization
- Benefits of refurbishment / modernization
- Cost implications (frequent outages, fuel etc.)
- The results of the pre-feasibility studies for
JSEBs PTPS will determine the scope of work.
32FEASIBILITY STUDY
- THE FEASIBILITY STUDIES FOR PATRATU THERMAL
POWER STATION WILL BE CONDUCTED BY EASTERN ENERGY
LIMITED -
33- DETAILS
- 1 DEVELOP PROJECT DESIGN BASIS DOCUMENT
(TECHNICAL ECONOMIC) - WILL CONTAIN BASIS OF THE STUDY, ASSUMPTIONS,
DATA UTILIZED, OBJECTIVE - ECONOMIC PARAMETERS.
- THIS WILL INSURE THAT JSEB EEL HAVE A
DOCUMENTED UNDERSTANDING OF THE DATA AND
ASSUMPTIONS UPON WHICH THE FEASIBILITY WILL BE
PERFORMED.
34THE FOLLOWING IS A PRELIMINARY SUMARY OF THE TWO
TECHNOLOGIES BEING CONSIDERED FOR THE PATRATU
THERMAL POWER STATION (PTPS) REPLACEMENTS
- Description CFB Boiler PC-Fired Boiler
Comments - Fuel Size Size6-12 mm x O gt70lt70
microns Crushing Cost Higher in PC-Fired - Fuel Range Up to 75 Up
to 60 PC-Fired has more limited range - (ash moisture)
- Sulfur (1 - 6) Limestone
injection FGD plant required CFB has less
expensive SO2 removal - Aux. Fuel (Oil/Gas) Up to 20-30 Up
to 60 PC-Fired requires more oil/gas - Aux. Power Consumption Slightly higher Lower
Unless FGD is needed in which case, PC
is higher
- SO2 lt200 ppm lt250 ppm
with FGD CFB has lower SO2 emissions, less
expensive - NOx lt100 ppm lt 100
with SCR CFB doesnt require SCR
(or SNCR) - Boiler Efficiency Same
Same No
difference - OM Cost 5-10 lower
5-10 higher CFB
has less moving equipment - Capital Cost 5-10 higher
5-10 lower w/o FGDSCR - 8-13 lower 8-13
higher w/FGDSCR - w/FGDSCR
- ONCE ALL OF THE PARAMETERS ARE KNOWN THE
TECHNOLOGY WILL BE FINALIZED BETWEEN CFB BOILER
AND PC-FIRED BOILER.
35- 2 DEVELOP PHYSICAL PLANT SITE
ASSESSMENT DOCUMENT - THIS DOCUMENT WILL BE DEVELOPED FOR USE IN THE
FIELD DURING THE PLANT WALK-DOWNS, TO INSURE THAT
CRITICAL INFORMATION IS OBTAINED FOR ALL MAJOR
EQUIPMENT AND SYSTEMS SUBJECT TO REFURBISHMENT
AND MODERNIZATION.
36- 3 DEVELOP PLANT PERSONNEL INTERVIEW FORM
- THIS FORM WILL BE DEVELOPED FOR USE IN OBTAINING
INFORMATION FROM PLANT OPERATIONS AND MAINTENANCE
PERSONNEL REGARDING - ROUTINE OPERATIONAL PRACTICES
- OPERATIONAL, RELIABILITY, AND AVAILABILITY
CHARACTERISTICS OF EXISTING MAJOR EQUIPMENT AND
SYSTEMS - REPAIR/MAINTENANCE/BREAKDOWN HISTORY OF MAJOR
EQUIPMENT AND SYSTEMS
37- 4 DEVELOP PROJECT ECONOMIC PRO-FORMA
- THIS PRO-FORMA WILL CONTAIN ALL THE REQUIRED
ECONOMIC PARAMETERS TO ILLUSTRATE THAT THE
IMPLEMENTATION IS ECONOMICALLY VIABLE AND
FINANCEABLE. THIS PRO-FORMA WILL BE A GENERIC
TEMPLATE TO BE REFINED DURING THE COURSE OF THE
FEASIBILITY STUDY.
38- 5 CONDUCT ON-SITE PLANT WALK-DOWNS AND PERSONNEL,
INTERVIEWS - THIS IS DONE TO PHYSICALLY INSPECT THE CONDITION
OF THE MAJOR EQUIPMENT AND SYSTEMS, AND TO
OBTAIN OPERATIONAL AND PROCEDURAL INFORMATION
REGARDING THE FACILITY. THESE PLANT WALK DOWNS
WILL BE CONDUCTED USING THE PLANT ASSESSMENT AND
PERSONNEL INTERVIEW FORMS, WITH TECHNICAL
PERSONNEL RESIDING IN INDIA.
39- 6 IDENTIFY REASONABLY FEASIBLE ALTERNATIVE UNIT
MODIFICATIONS FOR EACH UNIT - DURING THIS PHASE OF THE FEASIBILITY STUDY THE
APPLICATION OF THE STATE OF THE ART TECHNOLOGIES
WILL BE EVALUATED CONSIDERED BY EXPERTS IN THE
FIELD.
40- 7 IDENTIFY THE IMPACT TO MAJOR EQUIPMENT AND
SYSTEMS -
- THIS PART OF THE FEASIBILITY STUDY IS VERY
IMPORTANT BECAUSE THE MODIFICATION OF THE MAJOR
SYSTEMS AND EQUIPMENT CAN SIGNIFICANTLY EFFECT
THE OPERATION OF THE REMAINING PARTS OF THE
ELECTRIC GENERATING LINE. THE END RESULT IS THAT
THE TOTAL SYSTEM HAS TO BE IN BALANCE AND
OPERATE IN A EFFICIENT AND ORDERLY MANNER
41- 8 EVALUATE THE ALTERNATIVE MODIFICATIONS TO
IDENTIFY A SINGLE PREFERRED APPROACH FOR EACH
UNIT, BASED ON TECHNICAL AND ECONOMIC
CONSIDERATIONS -
- ALL OF THE ALTERNATIVES BEING CONSIDERED UP TO
THIS POINT WILL BE REVIEWED, AND A PREFERRED
APPROACH WILL BE IDENTIFIED FOR EACH OF THE
PLANTS.
42- 9 DEVELOP A CONCEPTUAL LAYOUT FOR EACH UNIT,
BASED ON THE MODIFICATIONS IDENTIFIED - 10 DEVELOP A CONCEPTUAL INSTALLED PRESENT-
DAY CAPITAL COST ESTIMATE FOR EACH PREFERRED
APPROACH FOR EACH UNIT - 11 DEVELOP A CONCEPTUAL FIRST YEAR ANNUAL
OPERATING COST ESTIMATION FOR EACH UNIT
43- 12 GENERATE THE CONCEPTUAL
- 13 PRO-FORMA FOR EACH UNIT MODIFICATION SELECTED
- THIS CONCEPTUAL PRO-FORMA WILL BE BASED ON THE
GENERIC PRO-FORMA TEMPLATE DESCRIBED IN SLIDE
34. IT WILL INCLUDE THE CONCEPTUAL CAPITAL AND
ANNUAL COST DEVELOPED FOR EACH OF THE TWO
PREFERRED APPROACHES SELECTED FOR IMPLEMENTATION. - 14 GENERATE A SUMMARY REPORT PRESENTING THE ABOVE
ACTIVITIES
44ESTIMATED SCHEDULE
- It is anticipated that the Feasibility Study
can be completed according to the following
overall milestone schedule - Activity
Completion Weeks after
JDA
Execution - Develop Design Basis Document Format
- for Submittal to JSEB/EEL JV Company 3
- Develop Plant Walk-Down Forms
- Personnel Interview Forms 3
- Obtain existing technical parameters of the
- Processes and equipment from GPCL/GEB 5
- Commence Plant Walk-Downs and Interviews 8
- Identify Potential Alternatives 14
- Evaluate Alternatives and Select
1 - Preferred Option 17
- Provide Draft report of Effort to GPCL/GEB 22
- Obtain review comments from GPCL/GEB 25
Issue revised final report for Feasibility
Study 28 -
45DETAIL PROJECT REPORT (DPR)
- Detail Project Report will include but not
limited to the following - 1. Conceptual Design of Refurbishment and
Modernization - 1.1 Lay out
- 1.2 Mechanical Systems
- 1.3 Electrical Systems
- 1.4 Instrumentation Control
- 1.5 Civil Structural
- 1.6 Support Facilities
- 1.7 Construction Facilities
- 1.8 Environmental Aspects
- 2. Project Implementation Schedule
- 3. Organizational Set-up
- 4. Capital Cost Estimation and Financial
Analysis - 5. Drawings
46Specifications for equipment and Systems
- Detailed specifications and standards will be
developed to meet all the required local, State
and JSEB codes and standards to insure that a
safe, efficient, reliable, cost effective and
dependable RM installation is achieved. The
Specification schedule will be finalized once the
Feasibility Study is completed.
47Preparation of the Tender Documents for
International Competitive Bidding (ICB)(if
required)
- The tender documents will be prepared jointly
with JSEB to insure that the most efficient, cost
effective, reliable, dependable and expeditious
RM installation is accomplished. - Building on the data and information already
developed and agreed upon, the tender documents
will be developed. The tender documents will
consist of instructions and information for
bidders along with the actual EPC and OM
agreements (if required) that will be completed
and executed between the parties. . The schedule
for preparation of the Tender Documents will be
finalized once the Feasibility Study, DPR and
Specifications for Equipment Systems are
completed.
48Finalization of the Tender Documents
- Subject only to final negotiations, the tender
documents developed to this point are intended to
be complete, final, and mutually consistent. This
is a final in-house step prior to final bidding
and negotiations with the service providers. The
necessary documents in conjunction with the
additional technical and legal support will also
be prepared - Among the most critical assumptions made in the
financial proforma are the guarantees upon which
the facility performance is based. Engineering,
heat balance diagrams combined with the
experienced estimates of the necessary margins,
will indicate the levels at which the EPC
contractors can be expected to bid the
performance guarantees.
49ICB - Evaluation SELECTION
- Armed with the detailed financial analysis,
assumptions and anticipated performance data, the
JSEB/EEL development team is equipped to
intelligently finalize each of the agreements.
Interfaces between the contracts are allocated
per the responsibility matrix (developed by EEL)
and terms are concluded only after comparison to
the financial model. Deviations resulting during
negotiations are examined for impact on the
overall project and adjustments are made to all
contracts affected by each deviation. - EEL will prepare the necessary documents and
conduct all negotiations with the development
guidelines that will be set in place. All
negotiations will be conducted in conjunction
with the additional technical and legal support
required. - As the contracts are negotiated the financial
proformas are updated and reviewed. This
repetitive process yields a financial indication
of the impact of current events throughout the
development process. It also assures that a high
degree of control is available.
50Implementation and Supervision of RM
- The project implementation and supervision phases
of the RM process should be rather anticlimactic
if the stage is set prior to its beginning. Still
events may occur that result in added cost or
time to complete the project. Additionally, the
relationship with the community and agencies that
form the external environment of the project will
be established at this time. These relationships
work best if kept on a positive basis. Management
of public relations and news releases can set a
positive tone for this and future projects under
development. The key steps in this phase of the
process are - Active Implementation Plan
- Monitor Progress and Report
- Control Changes and Force Majuere Events
- Manage Political, Legal, and Media Aspects of
Project
51Completion Evaluation
- Several months before completion of construction,
members of the JSEB/EEL construction team will
commence planned pre-commissioning activities.
Some of the activities are as follows - Checking of equipment and systems for
completeness and operability including safety and
mechanical integrity. - System cleaning and any necessary pre-treatment
- Leak testing
- Electrical system check-out, including safety
checks - Instrumentation check-out, including loop checks
- Checking of machinery and drives, making ready
for operation. Other activities include arranging
for vendor specialists to perform their
activities at site in accordance with the RM
program requirements - Once the RM work is completed the entire
generating line will be tested to determine if it
performs as per the specified performance
warranties. At this time an evaluation will be
made to determine if all the performance
requirements are met and if so the electric
generating line will be officially declared ready
for Power Generation.
52APPLICATION OF THE TOTAL ENERGY CONCEPT
FORREFURBISHMENT MODERNIZATION
- This concept will be applied to all aspects of
the RM. The main areas that this concept will be
applied to but not limited to and how it will be
applied will be as follows - AREA HOW APPLIED
- Boilers Economizers, Air Pre-heater,
-
Combustion Controls, Blown-Down
Energy Recovery, Automation,
Metering of Fuel, etc. - Steam turbine Refurbishment or Replacement (as
required) with high efficiency type. -
- Cooling System Optimize to obtain the best
possible cooling to maximize the output
of the steam turbine generator
53- Controls Instrumentation. Install a
control system (as required) to minimize the
energy utilized by the electric generating
facility. - Recovery of the condenser waste heat which is
normally dissipated to the atmosphere via a
cooling tower. This is achieved by application of
the state of the art technology in the form of
HYDROPONIC FARMING and / or FISH FARMING. The
application of these types of technologies can
potentially raise the overall thermal efficiency
of the power plant to above 75 . - The above is a partial listing of the
technologies that will possibly be utilized with
the application of the TOTAL ENERGY CONCEPT with
the RM, if all of the economic criteria are met.
The recovery of the condenser heat load as
stated above requires additional time and
engineering and will be evaluated and if
economically viable and practical will be
implemented after the completion of the RM.
54JSEBs ELECTRICAL ENERGY END USERS (CUSTOMERS)
- The TOTAL ENERGY CONCEPT can be applied to JSEBs
electrical energy customers in the form of
creating an ENERGY MANAGEMENT and CONSERVATION
PROGRAM for JSEBs customers. The primary reason
for this is that energy management and energy
conservation is the most economic form of
generating electrical energy. That is if
electrical energy consumption is reduced by
energy conservation, the energy that was
conserved can be sold to another one of JSEBs
customers. The average simple payback periods for
typical energy conservation projects are usually
less than two years. It is significantly less
costly to increase your available electrical
energy by implementing energy conservation
projects which makes electrical energy available
than it is to build additional electrical
generating facilities. A rule of thumb which
clearly illustrates the effectiveness of the
TOTAL ENERGY CONCEPT is that the average energy
conservation project cost about 200.00 to
300.00/ KW to conserve the electrical energy and
the cost to build additional electric generating
capacity is about 800.00/KW.
55FINANCE OPTIONS
- B.O.O. (BUILD, OWN, OPERATE )
- B.O.T. ( BUILD, OWN, TRANSFER)
- B.O.O.T. ( BUILD, OWN, OPERATE, TRANSFER )
- B.O.O.M. ( BUILD, OWN, OPERATE, MAINTAIN )
- B.O.O.M.T. ( BUILD, OWN, OPERATE, MAINTAIN,
TRANSFER )
56EEL can also follow the following routes as per
the Power Policy
- a) Lease, Rehabilitate, Operate and Transfer
(LROT) - b) Joint Asset Management with State Electricity
Boards - c) Sale of existing plants to private sector or
to any joint sector venture
57SOURCES OF FINANCING
- MULTI-LATERAL LENDING AGENCIES
- ASIAN DEVELOPMENT BANK
- EUROPEAN BANK FOR RECONSTRUCTION DEVELOPMENT
- INTER-AMERICAN DEVELOPMENT BANK
- UNITED NATIONS DEVELOPMENT PROGRAM
- UNITED NATIONS INDUSTRIAL ORGANIZATION
- WORLD BANK
- INTERNATIONAL FINANCE CORPORATION
58SOURCES OF FINANCING
- BI-LATERAL BANKING INSTITUTIONS
- U. S. EXIM BANK
- HERMES (Germany)
- COFACE (France)
- CANADIAN INTERNATIONAL DEVELOPMENT AGENCY
- EXPORT DEVELOPMENT CORPORATION (EDC) OF CANADA
59SOURCES OF FINANCING
- EQUITY PARTNERS
- STOCK EXCHANGES
- COMMERCIAL DEBT
- PRIVATE INVESTORS