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Title: EASTERN ENERGY LIMITED JHARKHAND STATE ELECTRICITY BOARD Replacement, Optimization. Repowering


1
EASTERN ENERGY LIMITEDJHARKHAND STATE
ELECTRICITY BOARDReplacement, Optimization.
Repowering Modernization of Existing Old
Russian Units at Patratu Thermal Power Station at
Patratu, Jharkhand State
EEL
  • TOTAL ENERGY FOR THE FUTURE

2
EASTERN ENERGY LIMITED A FULL SERVICE ENERGY
COMPANY WHICH SPECIALIZES IN ELECTRIC POWER
GENERATION REPLACEMENT, OPTIMIZATION, REPOWERING
REFURBISHMENT MODERNIZATION OPERATION
MAINTENANCEENERGY CONSERVATION
3
EASTERN ENERGY LIMITED'S PROFESSIONAL STAFF
PROVIDES EXPERIENCE AND EXPERTISE IN DEVELOPMENT,
DESIGN, APPLICATION, IMPLEMENTATION,MANAGEMENT,
OPERATION AND MAINTENANCE OF THERMAL POWER
STATIONS, ENERGY SYSTEMS AND ENERGY RELATED
TECHNOLOGIES
4
QUALIFICATIONS OF ENGINEERING STAFF
  • CERTIFIED COGENERATION PROFESSIONAL
  • PROFESSIONAL ENERGY MANAGER
  • PROFESSIONAL ENGINEER
  • 75 YEARS EXPERIENCE IN COGENERATION AND ENERGY
    FIELD
  • 100 YEARS SENIOR MANAGEMENT EXPERIENCE IN THE
    ENGINEERING FIELD
  • 50 YEARS EXPERIENCE IN REPLACEMTN. OPTIMIZATION,
    REPOWERING, REFURBISHMENT MODERNIZATION (RM)
    OF THERMAL POWER STATIONS (TPS)
  • RECOGNIZED EXPERTS IN REFRIGERATION, STEAM,
    COGENERATION , RETROFIT REPOWERING AND ENERGY
    CONSERVATION AREAS

5
Experience Background of EELs Engineering
team Specializingin Replacement, Refurbishment
Optimization, Repowering, Modernization
Management ofThermal Power Stations
6
  • EXPERTISE OF EELs TEAM MEMBERS
  • Power Station Construction
  • Power Station Optimization
  • Power Station Operation Maintenance
  • Power Station Management
  • Condition Assessment
  • Life Extension Assessment
  • Rehabilitation Assessment
  • Steam Gas Turbine technology
  • All types of Boiler systems
  • Fuel Handling Systems
  • Controls
  • Emissions Control

7
  • One of the key elements for EELs success in RM
    is that EEL is NOT TIED TO ONLY ONE type of
    Technology. EEL will chose the best technology
    available based on economics, efficiency,
    practicality and value engineering.
  • Many companies have an interest to only sell
    their equipment. An example A Boiler
    manufacturers want to sell their boilers
    Turbine manufacturers want to sell their turbines
    etc.
  • EEL will provide the BEST SELECTION for the
    existing conditions.
  • On this basis, EEL will conduct TOTAL RM
    PROGRAM for Jharkhand State Electricity Board
    (JSEB) by Replacement of existing old Russian
    Boilers and Optimizing, Repowering Modernizing
    Patratu Thermal Power Station (PTPS). EEL and
    Alliance partners Ford, Bacon Davis (FBD),
    Alstom Power and General Electric (GE) with JSEB
    will perfom Feasibility Study, Specifications
    and Detailed project Report. EEL has already
    completed the two Pre-Feasibility Studies and is
    in progress of initiating the Feasibility Study
    and DPR immediately upon entering Joint
    Development Agreement (JDA) with JSEB.

8
PETER J. BILLIAPROJECT DIRECTOR30 YEARS
EXPERIENCE IN THE AREAS OF
  • DEVELOPMENT AND IMPLEMENTATION OF CORPORATE
    ENERGY POLICY
  • MANAGEMENT OF DIVISIONAL MECHANICAL AND
    ELECTRICAL ENGINEERING DEPARTMENTS.
  • DESIGN AND INSTALLATION OF COGENERATION
    FACILITIES .
  • NEW AND RETROFIT REFRIGERATION OPTIMIZATION .
  • R M OF THERMAL POWER STATIONS
  • CFC REFRIGERANT REPLACEMENT .
  • BOILER OPTIMIZATION
  • INDUSTRIAL ENERGY RECOVERY FOR BOILERS,
    REFRIGERATION, COMPRESSORS, OVEN ,HVAC, PROCESS
  • EXPERIENCE -DAIRY,BAKERY,LEATHER, CANDY ,FOOD
    AND POWER INDUSTRIES.
  • GENERATION OF STEAM AND ELECTRICITY FROM BIO-MASS
    AND WASTE MATERIAL ( RDF ).

9
JONATHAN P. SIMPSONTURBINE SPECIALIST
  • Mr.Simpson has over 36 years of experience in
    engineering, with particular expertise in the
    design and operation of turbine generators and
    their auxiliaries.Mr. Simpson provides expert
    consulting to projects on steam turbines,
    combustion turbines, generators, and auxiliaries.
    Mr. Simpson has been involved in all phases of
    the design, engineering, application,
    installation, repair, and maintenance of central
    station, cogeneration, and industrial turbine
    generators. Responsibilities have included
    conceptual design, equipment selection,
    preparation of specifications, proposal
    evaluations, system design, client and vendor
    liaison, performance testing review,
    refurbishment, vendor design review, and failure
    analysis.

10
PETER F. BARTHEL OM / CONDITION ASSESSMENT
SPECIALIST
  • Mr. Barthel has 40 years of experience in the
    engineering industry. Currently, he is Project
    Engineer for an on going 4 boiler life extension
    project in Brazil. His recent experience has
    been Project Engineering Manager for the storage
    tank related portion of a grassroots
    petrochemical plant, Project Engineer for an
    18-unit emission reduction program for the Puerto
    Rico Electric Power Authority, a two unit life
    extension program, and a four boiler low NOX
    burner replacement at a New Hampshire paper mill.
    He was a member of an assessment team assigned
    to two Canadian utilities to assess the current
    operation, maintenance, and capital expenditure
    plans for 18 coal fired units, Lead Engineer for
    a 2 unit life extension program and for a 2 unit
    NOx abatement program.

11
RICHARD DUNN LIFE EXTENSION / CONDITION
ASSESSMENT SPECIALIST
  • Mr. Dunn has 40 years experience in the power
    industry, 23 years with a utility in plant
    operation, engineering and project management and
    17 years in consulting engineering. He has led
    major fossil engineering projects involving both
    new facilities and rehabilitation. He has also
    managed a wide range of plant availability and
    performance improvement projects for coal, oil
    and gas-fired facilities. He has engineered plant
    on-line performance monitoring systems and an
    innovative circulating water spray cooling
    system. He also has conducted life extension and
    rehabilitation assessments for a wide range of
    plants and has been a lecturer on plant
    rehabilitation for three United Nations seminars
    for developing countries.

12
ROSS W. MACDONALDSENIOR ENGINEER
  • Mr. MacDonald has over 26 years of domestic and
    foreign power plant construction and maintenance
    engineering experience. the majority of his
    assignments have been to assist clients with
    rehabilitation, overhaul, and retrofit work on
    gas turbine generators and steam turbine
    generators both in the U.S. and in foreign
    countries. The work performed on these units
    consisted of Steam turbine purchase for a
    co-generation plant ,Steam turbine and gas
    turbine rehabilitation contract management,
    Steam turbine and gas turbine startups, Fossil
    steam, nuclear steam, and gas turbine overhaul
    supervision, Combined cycle power plant testing
    and due diligence Performance evaluations and
    test witnessing, Feasibility studies and plant
    assessments ,Life extension studies, One of his
    current assignments is to predict the costs of
    extending the life of 12 steam turbine generators
    and associated equipment for Trans Alta Utilities
    in Alberta, Canada.

13
VINCENT M. LONERGAN FUEL HANDLING SPECIALIST
  • Mr. Lonergan has more than 27 years of experience
    in the engineering industry.He has been
    responsible for systems engineering, project work
    and as Materials Handling Equipment Specialist on
    many projects. This work included the
    engineering and development of system layouts,
    preparation of specifications, analysis of bids
    with recommendations to purchase, and interfacing
    with suppliers and contractors, including general
    approval of the contractors' design and
    engineering. He has been involved with coal,
    coal mining wastes, limestone, peat, refuse
    derived fuel, biomass, sludge, and ash handling
    systems for many projects in the last 14 years.
  • He has been responsible for the independent
    technical assessment of materials handling
    systems and equipment for a number of
    cogeneration projects.
  • In addition, he has worked on various fluidized
    bed boiler and fossil-fueled power plants.

14
WILLIAM A. SMITHPOWER / ELECTRICAL SYSTEMS
SPECIALIST
  • Mr. Smith has more than 19 years of experience in
    the engineering industry. Currently, Mr. Smith
    is assigned to a project developing engineering
    assessments and plant demarcation reports for the
    divestiture of generating assets of a major
    utility. Additionally, Mr. Smith is assigned as
    the Lead Instrumentation Control Engineer for
    engineering services in the development and
    resolution of issues associated with the Republic
    of Koreas Korean Next Generation Reactor (KNGR)
    plant design. While on his current assignment,
    Mr. Smith has performed short term tasks,
    including independent review of design
    assessments at an 850 MW pressurized water
    reactor plant, technical audit of IC products
    for an Advanced Boiling Water Reactor Plant and
    as a team member providing control system
    trouble-shooting activities on the Munitions
    Management Device at the Dugway Proving Grounds.

15
RICHARD M. GRIEVE CONDITION ASSESSMENT SPECIALIST
  • Mr. Grieve has 24 years of experience in utility
    and industrial power projects, European heat and
    power cogeneration plant investment retrofit. Mr.
    Grieve's assignments have included Project
    Engineer and Lead Engineer on many projects. In
    his present position he is responsible for
    engineering, design, and trouble-shooting for
    operating coal, oil, and gas fired utility and
    industrial plants. Currently assigned as Project
    Engineer for the rehabilitation of power and
    central heating plants in Lithuania. Also
    assigned as Project Engineer for selective
    Non-Catalytic Reduction NOX emission control
    projects, Lead Engineer for Panther Creek Power
    Station facility bank reviews, Lead Mechanical
    Engineer for Canal Electric Unit 2 Gas
    Conversion, Lead Mechanical Engineer for
    Consolidated Edison Orimulsion Study, Lead
    Mechanical Engineer for Eastern study, and Lead
    Mechanical Engineer for the City of Detroit's
    Mistersky Station Units 5 and 6 gas conversion
    and life extension projects.

16
ROGER H. SIROISBOILER SPECIALIST
  • Mr. Sirois has over 26 years of experience in
    power and steam boiler engineering and
    management. The majority of this experience has
    been in technical and management positions of
    increasing responsibility with major boiler
    manufacturers. He has successfully worked in a
    team leadership and equipment specialist role on
    projects related to boiler modifications, boiler
    mathematical modeling, fuel switching, and NOX
    and CO emission reduction.
  • Mr. Sirois is experienced with the design,
    start-up and troubleshooting of steam boilers
    applied to numerous processes in the utility,
    industrial and municipal sectors. He has
    advanced knowledge in this technology having
    applied and integrated numerous mechanical
    engineering principles and industry practices to
    complete consulting assignments, in the U.S. and
    overseas, on a broad spectrum of topics and
    develop boiler performance modeling computer
    programs. He has applied ASME Code criteria to
    boiler modification projects requiring pressure
    part alteration. The successfully completed
    projects required preparing specifications and
    bid evaluations, and staying abreast of equipment
    and system developments.

17
ENERGY EASTERN LIMITED OFFERS ITS CUSTOMERS
AN EXCITING ARRAY OF INNOVATIVE ENERGY SYSTEMS
AND SERVICES
18
ENERGY SERVICES
  • ENERGY AUDITS AND STUDIES
  • COGENERATION
  • -SIMPLE OR COMBINED CYCLE , DIESEL
  • -RANKINE CYCLE (STEAM )
  • -REFUSE DERIVED FUEL
  • PROFESSIONAL ENGINEERING AND
  • ENERGY CONSERVATION
  • -FOOD INDUSTRY
  • -DAIRY INDUSTRY
  • -LEATHER INDUSTRY
  • -CHEMICAL INDUSTRY
  • -POWER INDUSTRY
  • AREAS OF SPECIALIZATION
  • -COGENERATION FACILITIES
  • -BOILER STEAM SYSTEM S
  • - AMMONIA REFRIGERATION
  • -REFRIGERATION OPTIMIZATION
  • -ENERGY RECOVERY
  • -ENERGY CONSERVATION
  • - OPERATION, MAINTENANCE MANAGEMENT
  • -ALTERNATIVE BOILER FUEL SYSTEMS
  • -RE-POWERING REFURBISHMENT OF POWER PLANTS

19
EASTERN ENERGY LIMITEDINCORPORATES THE TOTAL
ENERGY CONCEPT WHICH OPTIMIZE ENERGY
UTILIZATION THIS CONCEPT IS APPLIED TO ALL OF
OUR ENERGY APPLICATIONS
20
TOTAL ENERGY CONCEPT
  • THE TOTAL ENERGY CONCEPT IS A VERY POWERFUL AND
    SIMPLE CONCEPT TO UNDERSTAND
  • UTILIZE ENERGY IN A HIGHLY EFFICIENT MANNER AND
    RECOVER ALL OF THE WASTE ENERGY IN A PRACTICAL
    AND ECONOMIC SCHEME.
  • AN EXCELLENT EXAMPLE WHICH DEMONSTRATES THE
    CONCEPT AND ITS POTENTIAL IS THE ELECTRIC
    GENERATING INDUSTRY

21
ENERGY LOSSES FOR ELECTRIC GENERATING STATIONS
PRIMARY ENERGY
STACK LOSSES
TRANSMISSION LOSSES
1 KW
CENTRAL POWER PLANT
ENERGY USED
10, 675 BTU
RANKINE CYCLE (STEAM) GENERATION OF ELECTRICITY
BTU INPUT 10.675 BTU KW OUTPUT 1 KW
3415 BTU OVERALL EFFICIENCY OUTPUT
3415 32
INPUT 10,675 BTU 32 IS THE
U.S.A. NATIONAL AVERAGE OVERALL AREAS OF ENERGY
LOSS BOILER LOSSES
15 TRANSMISSION LOSSES
5 TURBINE CONDENSER LOSSES 48
TOTAL ENERGY LOSSES 68
22
RANKINE CYCLE
STACK LOSSES 15
DEAERATOR
BOILER
BFP
FUEL 100 INPUT
TRENSMISSION LOSSES 5
ELECTRICITY 32
COOLING TOWER
CONDENSING STEAM TURBINE GENERATOR
CONDENSER
CONDENSER LOSSES 48
23
POWER POLICY
  • As per Power Policy mentioned under 4.5
    Renovation, Modernization and Management of
    Existing Power Plants
  • 4.5.1 An important area which has not
    received sufficient attention is the upkeep of
    existing plants. Some of the power stations in
    INDIA have outlived their original life span. In
    the absence of surplus generation capacities, due
    attention has not been paid to scheduled
    maintenance, renovation and modernization of the
    existing plants. This has resulted in unplanned
    outages and frequent breakdowns. As a result,
    availability factor and the Plant Load Factor of
    a number of plants are below satisfactory level.
    It is proposed to increase the operating
    efficiency of the existing plants through
    introduction of professional management and
    renovation and modernization programs. The
    process of renovation and modernization involves
    substantial investment. The State proposes to
    throw open the renovation and modernization of
    the existing plants to private sector (joint
    sector) participation which can help in bringing
    in more efficient management practices leading to
    greater availability of power.

24
  • 4.5.2 In this, the first task is to identify
    critical components in the plants that require
    immediate replacement and renovation. Such
    renovation/extension programs can extend the life
    by another 20-30 years at a fraction of the cost
    of a new plant. By improving the efficiency and
    utilization of the plant, the Plant Load Factor
    can be increased to 75. Nearly 5000 million
    additional units can be generated by this method
    alone in the State. Government will encourage the
    renovation and modernization of all plants of
    State Electricity Board. For this purpose help of
    private sector will be taken on case-to-case and
    merit basis.
  • 4.5.3 Private Sector will be allowed to
    operate/manage the plants wherever necessary.
    Such participation by the private sector may
    follow the following routes
  • a) Lease, Rehabilitate, Operate and Transfer
    (LROT)
  • b) Joint Asset Management with State Electricity
    Boards
  • c) Sale of existing plants to private sector or
    to any joint sector venture.

25
Patratu Thermal Power Station(Based on the Data
submitted by JSEB to High Court Jharkhand)
  • Installed Capacity - 10 UNITS 840 MW
    (1964)
  • (4 x 50 MW 2 x 100 MW 4 x 110 MW)
  • Derated Capacity 770 MW
  • (4 x 40 MW 2 x 90 MW 2 x 105 MW 2 x 110
    MW)
  • Generation Availability 150 200 MW (2006)
  • Unit no. 2, 6, 9 and 10 (Available for
    Generation)
  • Unit no. 2 40 MW
  • Unit no. 6 Boiler 6(ii) 35/40MW - 70 MW
  • Capital Overhauling of Turbine Generator set has
    not been done since 1992
  • Boiler 6(i)
  • Out of Service since 2006 ESP Path of Boiler
    6(i) is being connected with ESP Path B of
    Boiler 6(ii) MECON Consulting work to be
    completed by 2006
  • Consulting Fees_____________________
  • Unit no. 9 50-60 MW
  • This unit has run for about 54,000 Hours after
    its last Capital Maintenance.
  • Capital Overhauling Maintenance OVER DUE.
    COST__________________
  • Unit no. 10 80-90 MW
  • AVAILABILITY OF UNITS 4040110110 300 MW
    Capacity
  • OPTIMUM GENERATION 300 PRESENT

26
Patratu Thermal Power Station (Based on
the Data submitted by JSEB to High Court
Jharkhand) Capital Overhauling of Turbine
Generator set has not been done since
1992Boiler 6(i) Out of Service since 2006 ESP
Path of Boiler 6(i) is being connected with ESP
Path B of Boiler 6(ii) MECON Consulting work to
be completed by 2006 Consulting
Fees_____________________Unit no. 9 50-60
MWThis unit has run for about 54,000 Hours after
its last Capital Maintenance.Capital
Overhauling Maintenance OVER DUE.
COST__________________Unit no. 10 80-90
MWAVAILABILITY OF UNITS 4040110110 300 MW
CapacityOPTIMUM GENERATION 300 MW
27
  • In support of Power Policy,
  • EEL proposes a program on
  • Retrofitting, Replacement, Optimization,
    Renovation, Modernization
  • (Electroplating) of Power Plant(s)
  • of
  • Jharkhand State Electricity Board

28
  • RE-POWERING
  • MODERNIZATION
  • OF THE
  • PATRATU THERMAL POWER STATIONS
  • (PTPS)
  • IN
  • JHARKHAND , INDIA

29
OBJECTIVE
  • EVALUATE THE TECHNICAL AND ECONOMIC
    FEASIBILITY TO RETROFEIT, RENOVATE, REPLACE,
    REFURBISH AND MODERNIZE UNIT NO. 3,4 AND 5 OF OLD
    EXISTING RUSSIAN UNITS (PHASE 1) WITHOUT
    INTREPTING THE CURRENT ELECTRIC GENERATION, BASED
    ON IDENTIFYING ALTERNATIVE MODIFICATIONS TO THESE
    PLANTS.
  • THE MODIFICATIONS WILL RESULT IN
  • IMPROVED PLF
  • IMPROVED THERMAL EFFICIENCY
  • IMPROVED NET PLANT HEAT RATE
  • IMPROVED UNIT RELIABILITY AVAILABILITY
  • IMPROVED PLANT ECONOMICS
  • REDUCED ENVIRONMENTAL IMPACTS
  • INCREASE OUTPUT CAPACITY

30
Eastern Energy Limited s Methodology for
successful implementation of the RM Program for
the existing PTPS at Patratu in the State of
Jharkhand will be as follows
  1. Pre-feasibility Study
  2. Feasibility Study
  3. Detail Project Report (DPR)
  4. Specifications for Equipment and System
  5. Preparation of the Tender Documents for
    International Competitive Bidding (ICB)-(if
    required)
  6. Finalization of the Tender Documents
  7. ICB - Evaluation Selection
  8. Implementation and Supervision of RM
  9. Completion Evaluation

31
PRE-FEASIBILITY
  • A Pre-feasibility study will be conducted for
    Patratu Thermal Power Station (PTPS) for the RM
    on a mutually agreed to schedule. The
    Pre-Feasibility studies for all of JSEBs TPS
    will include the following
  • Objective of Refurbishment / Modernization
  • Executive summary
  • Power plant background information
  • Description of power plant major facility
    components
  • Identification of existing electric generating
    line problems /evaluation / solutions
  • Performance of refurbishment / modernization
  • Benefits of refurbishment / modernization
  • Cost implications (frequent outages, fuel etc.)
  • The results of the pre-feasibility studies for
    JSEBs PTPS will determine the scope of work.

32
FEASIBILITY STUDY
  • THE FEASIBILITY STUDIES FOR PATRATU THERMAL
    POWER STATION WILL BE CONDUCTED BY EASTERN ENERGY
    LIMITED

33
  • DETAILS
  • 1 DEVELOP PROJECT DESIGN BASIS DOCUMENT
    (TECHNICAL ECONOMIC)
  • WILL CONTAIN BASIS OF THE STUDY, ASSUMPTIONS,
    DATA UTILIZED, OBJECTIVE
  • ECONOMIC PARAMETERS.
  • THIS WILL INSURE THAT JSEB EEL HAVE A
    DOCUMENTED UNDERSTANDING OF THE DATA AND
    ASSUMPTIONS UPON WHICH THE FEASIBILITY WILL BE
    PERFORMED.

34
THE FOLLOWING IS A PRELIMINARY SUMARY OF THE TWO
TECHNOLOGIES BEING CONSIDERED FOR THE PATRATU
THERMAL POWER STATION (PTPS) REPLACEMENTS
  • Description CFB Boiler PC-Fired Boiler
    Comments    
  • Fuel Size Size6-12 mm x O gt70lt70
    microns Crushing Cost Higher in PC-Fired
  • Fuel Range Up to 75 Up
    to 60 PC-Fired has more limited range
  • (ash moisture)
  • Sulfur (1 - 6) Limestone
    injection FGD plant required CFB has less
    expensive SO2 removal
  • Aux. Fuel (Oil/Gas) Up to 20-30 Up
    to 60 PC-Fired requires more oil/gas
  • Aux. Power Consumption Slightly higher Lower
    Unless FGD is needed in which case, PC
    is higher

  • SO2 lt200 ppm lt250 ppm
    with FGD CFB has lower SO2 emissions, less
    expensive
  • NOx lt100 ppm lt 100
    with SCR CFB doesnt require SCR
    (or SNCR)
  • Boiler Efficiency Same
    Same No
    difference
  • OM Cost 5-10 lower
    5-10 higher CFB
    has less moving equipment
  • Capital Cost 5-10 higher
    5-10 lower w/o FGDSCR
  • 8-13 lower 8-13
    higher w/FGDSCR
  • w/FGDSCR
  • ONCE ALL OF THE PARAMETERS ARE KNOWN THE
    TECHNOLOGY WILL BE FINALIZED BETWEEN CFB BOILER
    AND PC-FIRED BOILER.

35
  • 2 DEVELOP PHYSICAL PLANT SITE
    ASSESSMENT DOCUMENT
  • THIS DOCUMENT WILL BE DEVELOPED FOR USE IN THE
    FIELD DURING THE PLANT WALK-DOWNS, TO INSURE THAT
    CRITICAL INFORMATION IS OBTAINED FOR ALL MAJOR
    EQUIPMENT AND SYSTEMS SUBJECT TO REFURBISHMENT
    AND MODERNIZATION.

36
  • 3 DEVELOP PLANT PERSONNEL INTERVIEW FORM
  • THIS FORM WILL BE DEVELOPED FOR USE IN OBTAINING
    INFORMATION FROM PLANT OPERATIONS AND MAINTENANCE
    PERSONNEL REGARDING
  • ROUTINE OPERATIONAL PRACTICES
  • OPERATIONAL, RELIABILITY, AND AVAILABILITY
    CHARACTERISTICS OF EXISTING MAJOR EQUIPMENT AND
    SYSTEMS
  • REPAIR/MAINTENANCE/BREAKDOWN HISTORY OF MAJOR
    EQUIPMENT AND SYSTEMS

37
  • 4 DEVELOP PROJECT ECONOMIC PRO-FORMA
  • THIS PRO-FORMA WILL CONTAIN ALL THE REQUIRED
    ECONOMIC PARAMETERS TO ILLUSTRATE THAT THE
    IMPLEMENTATION IS ECONOMICALLY VIABLE AND
    FINANCEABLE. THIS PRO-FORMA WILL BE A GENERIC
    TEMPLATE TO BE REFINED DURING THE COURSE OF THE
    FEASIBILITY STUDY.

38
  • 5 CONDUCT ON-SITE PLANT WALK-DOWNS AND PERSONNEL,
    INTERVIEWS
  • THIS IS DONE TO PHYSICALLY INSPECT THE CONDITION
    OF THE MAJOR EQUIPMENT AND SYSTEMS, AND TO
    OBTAIN OPERATIONAL AND PROCEDURAL INFORMATION
    REGARDING THE FACILITY. THESE PLANT WALK DOWNS
    WILL BE CONDUCTED USING THE PLANT ASSESSMENT AND
    PERSONNEL INTERVIEW FORMS, WITH TECHNICAL
    PERSONNEL RESIDING IN INDIA.

39
  • 6 IDENTIFY REASONABLY FEASIBLE ALTERNATIVE UNIT
    MODIFICATIONS FOR EACH UNIT
  • DURING THIS PHASE OF THE FEASIBILITY STUDY THE
    APPLICATION OF THE STATE OF THE ART TECHNOLOGIES
    WILL BE EVALUATED CONSIDERED BY EXPERTS IN THE
    FIELD.

40
  • 7 IDENTIFY THE IMPACT TO MAJOR EQUIPMENT AND
    SYSTEMS
  • THIS PART OF THE FEASIBILITY STUDY IS VERY
    IMPORTANT BECAUSE THE MODIFICATION OF THE MAJOR
    SYSTEMS AND EQUIPMENT CAN SIGNIFICANTLY EFFECT
    THE OPERATION OF THE REMAINING PARTS OF THE
    ELECTRIC GENERATING LINE. THE END RESULT IS THAT
    THE TOTAL SYSTEM HAS TO BE IN BALANCE AND
    OPERATE IN A EFFICIENT AND ORDERLY MANNER

41
  • 8 EVALUATE THE ALTERNATIVE MODIFICATIONS TO
    IDENTIFY A SINGLE PREFERRED APPROACH FOR EACH
    UNIT, BASED ON TECHNICAL AND ECONOMIC
    CONSIDERATIONS
  • ALL OF THE ALTERNATIVES BEING CONSIDERED UP TO
    THIS POINT WILL BE REVIEWED, AND A PREFERRED
    APPROACH WILL BE IDENTIFIED FOR EACH OF THE
    PLANTS.

42
  • 9 DEVELOP A CONCEPTUAL LAYOUT FOR EACH UNIT,
    BASED ON THE MODIFICATIONS IDENTIFIED
  • 10 DEVELOP A CONCEPTUAL INSTALLED PRESENT-
    DAY CAPITAL COST ESTIMATE FOR EACH PREFERRED
    APPROACH FOR EACH UNIT
  • 11 DEVELOP A CONCEPTUAL FIRST YEAR ANNUAL
    OPERATING COST ESTIMATION FOR EACH UNIT

43
  • 12 GENERATE THE CONCEPTUAL
  • 13 PRO-FORMA FOR EACH UNIT MODIFICATION SELECTED
  • THIS CONCEPTUAL PRO-FORMA WILL BE BASED ON THE
    GENERIC PRO-FORMA TEMPLATE DESCRIBED IN SLIDE
    34. IT WILL INCLUDE THE CONCEPTUAL CAPITAL AND
    ANNUAL COST DEVELOPED FOR EACH OF THE TWO
    PREFERRED APPROACHES SELECTED FOR IMPLEMENTATION.
  • 14 GENERATE A SUMMARY REPORT PRESENTING THE ABOVE
    ACTIVITIES

44
ESTIMATED SCHEDULE
  • It is anticipated that the Feasibility Study
    can be completed according to the following
    overall milestone schedule
  •   Activity
    Completion Weeks after
    JDA
    Execution
  • Develop Design Basis Document Format
  • for Submittal to JSEB/EEL JV Company 3
  •  Develop Plant Walk-Down Forms
  • Personnel Interview Forms 3
  • Obtain existing technical parameters of the
  • Processes and equipment from GPCL/GEB 5
  • Commence Plant Walk-Downs and Interviews 8
  • Identify Potential Alternatives 14
  • Evaluate Alternatives and Select
    1
  • Preferred Option 17
  • Provide Draft report of Effort to GPCL/GEB 22
  • Obtain review comments from GPCL/GEB 25
    Issue revised final report for Feasibility
    Study 28  

45
DETAIL PROJECT REPORT (DPR)
  • Detail Project Report will include but not
    limited to the following
  • 1. Conceptual Design of Refurbishment and
    Modernization
  • 1.1 Lay out
  • 1.2 Mechanical Systems
  • 1.3 Electrical Systems
  • 1.4 Instrumentation Control
  • 1.5 Civil Structural
  • 1.6 Support Facilities
  • 1.7 Construction Facilities
  • 1.8 Environmental Aspects
  • 2. Project Implementation Schedule
  • 3. Organizational Set-up
  • 4. Capital Cost Estimation and Financial
    Analysis
  • 5. Drawings

46
Specifications for equipment and Systems
  • Detailed specifications and standards will be
    developed to meet all the required local, State
    and JSEB codes and standards to insure that a
    safe, efficient, reliable, cost effective and
    dependable RM installation is achieved. The
    Specification schedule will be finalized once the
    Feasibility Study is completed.

47
Preparation of the Tender Documents for
International Competitive Bidding (ICB)(if
required)
  • The tender documents will be prepared jointly
    with JSEB to insure that the most efficient, cost
    effective, reliable, dependable and expeditious
    RM installation is accomplished.
  • Building on the data and information already
    developed and agreed upon, the tender documents
    will be developed. The tender documents will
    consist of instructions and information for
    bidders along with the actual EPC and OM
    agreements (if required) that will be completed
    and executed between the parties. . The schedule
    for preparation of the Tender Documents will be
    finalized once the Feasibility Study, DPR and
    Specifications for Equipment Systems are
    completed.

48
Finalization of the Tender Documents
  • Subject only to final negotiations, the tender
    documents developed to this point are intended to
    be complete, final, and mutually consistent. This
    is a final in-house step prior to final bidding
    and negotiations with the service providers. The
    necessary documents in conjunction with the
    additional technical and legal support will also
    be prepared
  • Among the most critical assumptions made in the
    financial proforma are the guarantees upon which
    the facility performance is based. Engineering,
    heat balance diagrams combined with the
    experienced estimates of the necessary margins,
    will indicate the levels at which the EPC
    contractors can be expected to bid the
    performance guarantees.

49
ICB - Evaluation SELECTION
  • Armed with the detailed financial analysis,
    assumptions and anticipated performance data, the
    JSEB/EEL development team is equipped to
    intelligently finalize each of the agreements.
    Interfaces between the contracts are allocated
    per the responsibility matrix (developed by EEL)
    and terms are concluded only after comparison to
    the financial model. Deviations resulting during
    negotiations are examined for impact on the
    overall project and adjustments are made to all
    contracts affected by each deviation.
  • EEL will prepare the necessary documents and
    conduct all negotiations with the development
    guidelines that will be set in place. All
    negotiations will be conducted in conjunction
    with the additional technical and legal support
    required.
  • As the contracts are negotiated the financial
    proformas are updated and reviewed. This
    repetitive process yields a financial indication
    of the impact of current events throughout the
    development process. It also assures that a high
    degree of control is available.

50
Implementation and Supervision of RM
  • The project implementation and supervision phases
    of the RM process should be rather anticlimactic
    if the stage is set prior to its beginning. Still
    events may occur that result in added cost or
    time to complete the project. Additionally, the
    relationship with the community and agencies that
    form the external environment of the project will
    be established at this time. These relationships
    work best if kept on a positive basis. Management
    of public relations and news releases can set a
    positive tone for this and future projects under
    development. The key steps in this phase of the
    process are
  • Active Implementation Plan
  • Monitor Progress and Report
  • Control Changes and Force Majuere Events
  • Manage Political, Legal, and Media Aspects of
    Project

51
Completion Evaluation
  • Several months before completion of construction,
    members of the JSEB/EEL construction team will
    commence planned pre-commissioning activities.
    Some of the activities are as follows
  • Checking of equipment and systems for
    completeness and operability including safety and
    mechanical integrity.
  • System cleaning and any necessary pre-treatment
  • Leak testing
  • Electrical system check-out, including safety
    checks
  • Instrumentation check-out, including loop checks
  • Checking of machinery and drives, making ready
    for operation. Other activities include arranging
    for vendor specialists to perform their
    activities at site in accordance with the RM
    program requirements
  • Once the RM work is completed the entire
    generating line will be tested to determine if it
    performs as per the specified performance
    warranties. At this time an evaluation will be
    made to determine if all the performance
    requirements are met and if so the electric
    generating line will be officially declared ready
    for Power Generation.

52
APPLICATION OF THE TOTAL ENERGY CONCEPT
FORREFURBISHMENT MODERNIZATION
  • This concept will be applied to all aspects of
    the RM. The main areas that this concept will be
    applied to but not limited to and how it will be
    applied will be as follows
  • AREA HOW APPLIED
  • Boilers Economizers, Air Pre-heater,

  • Combustion Controls, Blown-Down
    Energy Recovery, Automation,
    Metering of Fuel, etc.
  • Steam turbine Refurbishment or Replacement (as
    required) with high efficiency type.
  • Cooling System Optimize to obtain the best
    possible cooling to maximize the output
    of the steam turbine generator

53
  • Controls Instrumentation. Install a
    control system (as required) to minimize the
    energy utilized by the electric generating
    facility.
  • Recovery of the condenser waste heat which is
    normally dissipated to the atmosphere via a
    cooling tower. This is achieved by application of
    the state of the art technology in the form of
    HYDROPONIC FARMING and / or FISH FARMING. The
    application of these types of technologies can
    potentially raise the overall thermal efficiency
    of the power plant to above 75 .
  • The above is a partial listing of the
    technologies that will possibly be utilized with
    the application of the TOTAL ENERGY CONCEPT with
    the RM, if all of the economic criteria are met.
    The recovery of the condenser heat load as
    stated above requires additional time and
    engineering and will be evaluated and if
    economically viable and practical will be
    implemented after the completion of the RM.

54
JSEBs ELECTRICAL ENERGY END USERS (CUSTOMERS)
  • The TOTAL ENERGY CONCEPT can be applied to JSEBs
    electrical energy customers in the form of
    creating an ENERGY MANAGEMENT and CONSERVATION
    PROGRAM for JSEBs customers. The primary reason
    for this is that energy management and energy
    conservation is the most economic form of
    generating electrical energy. That is if
    electrical energy consumption is reduced by
    energy conservation, the energy that was
    conserved can be sold to another one of JSEBs
    customers. The average simple payback periods for
    typical energy conservation projects are usually
    less than two years. It is significantly less
    costly to increase your available electrical
    energy by implementing energy conservation
    projects which makes electrical energy available
    than it is to build additional electrical
    generating facilities. A rule of thumb which
    clearly illustrates the effectiveness of the
    TOTAL ENERGY CONCEPT is that the average energy
    conservation project cost about 200.00 to
    300.00/ KW to conserve the electrical energy and
    the cost to build additional electric generating
    capacity is about 800.00/KW.

55
FINANCE OPTIONS
  • B.O.O. (BUILD, OWN, OPERATE )
  • B.O.T. ( BUILD, OWN, TRANSFER)
  • B.O.O.T. ( BUILD, OWN, OPERATE, TRANSFER )
  • B.O.O.M. ( BUILD, OWN, OPERATE, MAINTAIN )
  • B.O.O.M.T. ( BUILD, OWN, OPERATE, MAINTAIN,
    TRANSFER )

56
EEL can also follow the following routes as per
the Power Policy
  • a) Lease, Rehabilitate, Operate and Transfer
    (LROT)
  • b) Joint Asset Management with State Electricity
    Boards
  • c) Sale of existing plants to private sector or
    to any joint sector venture

57
SOURCES OF FINANCING
  • MULTI-LATERAL LENDING AGENCIES
  • ASIAN DEVELOPMENT BANK
  • EUROPEAN BANK FOR RECONSTRUCTION DEVELOPMENT
  • INTER-AMERICAN DEVELOPMENT BANK
  • UNITED NATIONS DEVELOPMENT PROGRAM
  • UNITED NATIONS INDUSTRIAL ORGANIZATION
  • WORLD BANK
  • INTERNATIONAL FINANCE CORPORATION

58
SOURCES OF FINANCING
  • BI-LATERAL BANKING INSTITUTIONS
  • U. S. EXIM BANK
  • HERMES (Germany)
  • COFACE (France)
  • CANADIAN INTERNATIONAL DEVELOPMENT AGENCY
  • EXPORT DEVELOPMENT CORPORATION (EDC) OF CANADA

59
SOURCES OF FINANCING
  • EQUITY PARTNERS
  • STOCK EXCHANGES
  • COMMERCIAL DEBT
  • PRIVATE INVESTORS
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