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Title: Tomorrow is a New Era for Food Packaging


1
Tomorrow is a New Era for Food Packaging
  • Food and the Environment The Costs, Benefits and
    Consequences of Modern Food Production
  • University of California, Berkeley
  • Aaron L. Brody
  • PACKAGING/BRODY, INC.
  • Food and Food Packaging Consultant,Adjunct
    Professor, University of Georgia, USA
  • 23 September 2002

2
Packaging and the Food Environment
  • A brief perspective to demonstrate the key roles
    played by food packaging in meeting consumer food
    and nutrition needs and desires better than at
    any time in history, at lower cost and with less
    environmental insult and disruption

3
Packaging
  • Packaging separation of the product from an
    environment attempting to return products to
    their original states - indispensable to the
    distribution of all consumer and most industrial
    goods
  • Without packagingindustrialized society could
    not exist
  • With packagingconsumer and industrys goods are
    delivered

4
Packaging
  • A holistic system comprehending
  • The productalways the primary consideration for
    packaging
  • Protection against an always hostile natural
    environment
  • Physical structure
  • Equipment to marry the package structure to the
    product
  • Consumer/customer use
  • Distribution channels
  • Safety
  • Minimization of environmental insult
  • All at an economic price

5
Food Packaging
  • Food packaging protection for safety, quality
    retention
  • Without food packagingindustrialized society
    could not eat
  • With food packagingindustrialized society
  • Less than 4 of the population is employed in
    agriculture
  • Delivering the safest, highest quality food
    supply in world history
  • Broadest variety of food imaginable
  • Convenience for consumers to prepare, serve and
    eat

6
Food Packaging
  • Food today is at its lowest cost in world history
  • Less than 11 of disposable income
  • Even with away-from-home eating
  • Packaging costs less than 7 of retail price of
    food
  • And we strive to continuously reduce the cost of
    food and its packaging

7
Food Packaging
  • And, despite the consumer desire for more
    convenience, the weight of packaging per unit of
    food contained is the lowest in history
  • As heavier-weight glass, metal, and high-caliper
    paperboard structures decline
  • And lightweight plastic and flexible structures
    grow

8
Food Packaging
  • Nearly 60 of all packaging is used to protect
    our food supply
  • 40 of packaging is paper and paperboard and
    static in growth
  • More than half is recaptured
  • Most is recycled
  • Returns to become new packaging
  • A recycling infrastructure has been operational
    for gt 100 years
  • 20 of packaging is plastic and growing

9
Food Packaging
  • Purpose of Food Packaging
  • Protectionagainst natural environment
  • Oxygen
  • Moisture
  • Water
  • Microorganisms
  • Light
  • Dirt
  • Odors
  • Animals
  • Humans
  • Without this protection, food waste would be over
    50

10
Food Packaging
  • Purpose
  • Protectionagainst distribution environment
  • in-plant trucks, rail cars, ships, in-store,
    etc.
  • Impact
  • Vibration
  • Compression

11
Food Packaging
  • Purpose
  • To ensure microbiological and chemical product
    safety
  • To retain initial product quality
  • Nutritional value
  • Sensory characteristics
  • In conjunction with distribution, to deliver the
    product intended by the food processor/marketer
  • To permit commercial shelf life

12
Food Packaging
  • Microbiological safety
  • Despite the headlines, our food supply is the
    safest in world history and becoming safer
  • But, too many people die/become ill
  • Food science and technology strive to ensure food
    product safety in conjunction with
  • Processing
  • Packaging
  • Distribution

13
Food Packaging
  • Further purposes
  • Communication
  • Mandatory
  • Marketing in a competitive environment
  • Portioning
  • Dispensing
  • Unitizing
  • Meet legal and regulatory requirements

14
Why Food Packaging?
  • The guidelines for food packaging
  • Safety
  • Protect the contents
  • Consumer convenience, ease of access and use
  • Facilitate finding on 100 000 self service retail
    outlets
  • Attractive to a diversity of consumers
  • Also applicable for away from home eating half
    of all food consumption
  • And to minimize insult to the environment

15
Plastics and Packaging
  • To reduce the mass of material to protect the
    contents
  • Intimate marriage of materials for functionality
  • Polyethylene plus plastic and/or paperboard
  • Ethylene vinyl alcohol (EVOH) oxygen barrier
  • Polyester (PET) for carbonated beverage packaging
    displaced glass
  • Hot-fill high acid fluid foods, e.g., tomato
    paste, into laminated flexible pouches displaced
    metal cans
  • Retortable plastic trays and cans for low acid
    foods, e.g., macaroni and cheese
  • Microwavable and dual-ovenable packaging
  • High technology food packaging

16
A 20th Century Technology Aseptic Packaging
  • Aseptic packaging
  • Product sterilized with little heat package
    sterilized independently and assembled in sterile
    conditions to deliver higher quality product
  • Composite paperboard bricks
  • Juice
  • Milk
  • Barrier plastic cups
  • Puddings, apple sauce and juices
  • Light weight packaging

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Plastic Bottles
  • Introduced in 1977 for carbonated beverages
  • Lightweight
  • Non-breakable
  • Hot-filling into polyester and multilayer plastic
    bottles/jars
  • Temperature-resistance through heat setting
  • Collapsing panels for vacuum
  • Limited shelf life
  • Lightweight/nonbreakable
  • Today displacing glass for fruit beverage
    packaging and has begun for jars of jam and
    tomato sauce

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What Began Just Yesterday?
  • Beer in plastic packaging
  • Linerless composite paperboard canisters snacks,
    etc.
  • Film-laminated paperboard cartons
  • Combined with plastic elements ice cream,
    coffee cartons
  • Case-ready fresh red meat
  • Modified-atmosphere packaging
  • Fresh-cut ready-to-dress produce
  • Consumer convenience
  • Microwaveable barrier plastic cans
  • Microwave susceptors to permit crisping and
    browning

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28
Heat and Cool
  • Extended shelf life (ESL)
  • Ambient temperature for high-acid foods, e.g.,
    tomato, apple
  • Refrigerated temperature distribution
  • Prepared foods home meal replacement 2 weeks
    shelf life
  • High-acid foods juices 60-70 days shelf life
  • Despite the business-driven reduction in
    distribution time
  • To reduce microbiological safety problems
  • To better retain quality
  • In lighter-weight packaging
  • Reduction in thermal inputs for heat
    sterilization
  • To reduce heat damage
  • To deliver higher-quality foods

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Fresh Cut Vegetables
  • Gas-permeable packaging
  • To reduce respiratory anaerobiosis resulting in
    off-flavors in fresh vegetables/fruit
  • To permit distribution of fresh-cut vegetables
  • Two weeks shelf life under refrigeration reduced
    waste and spoilage
  • An entirely new industry and consumer product
    category
  • Consumer convenience
  • Safe quality food

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New To Delight Consumers
  • Shaped metal cans
  • Home meal replacement
  • Another major new consumer convenience
  • Quality/safety are key
  • Refrigerated preprepared imitations of restaurant
    cuisine
  • Consumer convenience
  • And away from home eating has soared to nearly
    half of food in value and 40 of volume

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2002
  • Plastic beer bottles
  • Require excellent oxygen control
  • Oxygen scavengers in or within plastic
  • High-oxygen barrier coatings in or on plastic
  • Produce/meat packaging
  • Purge/drip controllers
  • Retort pouches re-enter consumer markets
  • Tuna fish and salads
  • Pet foods
  • Lower mass of package materials
  • Higher quality food due to lower heat input

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2000-2002
  • Controlled-water-activity food products pasta,
    rice
  • Extended shelf life
  • Beverages
  • Solid foods
  • Aseptic packaging for low-acid particulate foods
    approved in United States
  • Limited applications
  • Each product requires specific approval
  • Shaped aluminum bottles
  • All aimed at safety, quality, fitting the
    distribution system, convenience for a wide
    variety of consumers, economics and reducing
    solid waste

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Food Packaging 2002
  • To deliver more than 30 000 food items per store
    for 270 million consumers children, seniors,
    multi-cultural, cost-conscious, and more
  • Most food packaging is
  • Paperboard cartons with internal liners
  • Cereals
  • Dry mixes
  • Corrugated fiberboard for distribution
  • Aluminum cans and polyester bottles for beverages
  • Oriented polypropylene film for snacks and bakery
    goods
  • Polyethylene bottles for sirups and toppings
  • Polyester bottles for carbonated beverages, water
    and more

43
Food Packaging 2002
  • Flexible lamination and monolayer pouches 17
    of food packaging
  • Reduced mass of packaging
  • Truncated distribution channels
  • Protection for the new channels
  • Increasing with consumer acceptance of flexible
    formats
  • Reducing glass static metal static paperboard

44
Food Packaging 2002
  • But much food packaging is high technology to
    meet specific consumer and/or retailer demands
    and desires
  • Packaging in polyester (PET) bottles
  • Aseptic and hot fill
  • High-acid
  • Fruit beverages
  • Isotonic beverages
  • Low-acid
  • Dairy products increased consumption of milk
  • Water
  • Extended shelf life (ESL) refrigerated
  • Contribute to changing consumer eating patterns

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Food Packaging 2002
  • Stand-up flexible pouches
  • Substituting for lined paperboard cartons
  • Dry foods
  • Less expensive
  • Reclosable
  • Better protection
  • Often more economical
  • Now often offered with reclosure zippers or
    slides to meet consumer desire for multiple
    accessability

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Food Packaging 2002
  • Stand-up flexible pouches
  • Dry granular foods
  • Dry solid foods
  • Fruit-flavored beverages
  • Largest single application
  • Hot-fill
  • Retorted
  • Pet foods

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Food Packaging 2002
  • Retortable packages heated after sealing to
    sterilize contents
  • Metal cans
  • Full-panel easy-open ends
  • Tin-free steel
  • Cylindrical
  • Shaped
  • Plastic-lined cans
  • Two-piece aluminum cans
  • Glass jars
  • Shaped
  • Pouches
  • Flat
  • Stand-up

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Food Packaging 2002
  • Retortable packages
  • Consumer friendly alternative for metal can
  • Trays
  • Alternative targeted at a more diverse and
    demanding consumer market
  • Quality
  • Convenience
  • Assume safety

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Food Packaging 2002
  • Refrigerated/frozen food production/distribution
    option
  • Tube packaging
  • Yogurt
  • Apple sauce
  • Pudding aseptic and ESL
  • Convenience for youngsters

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Food Packaging 2002
  • Multiple packaging formats for same product
  • Snack foods/cereals
  • Pillow pouches
  • Composite paperboard canisters
  • Gabletop paperboard cartons
  • Lined paperboard cartons
  • Stand-up pouches
  • Blow-molded bottles
  • Thermoformed cups
  • To meet protection requirements
  • To satisfy the demands of a diverse consumer base
  • Demographic
  • Psychographic
  • Event and occasion

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Food Packaging 2002
  • Microbiological safety
  • More chilled foods - subject to pathogens
  • Longer distribution times
  • Enhanced quality retention
  • Reduced oxygensubject to anaerobic pathogens
  • Under refrigerated distribution
  • Modified atmosphere
  • Reduced oxygen

65
Food Packaging 1990s-2002
  • Consumer convenience
  • Ready-to-eat
  • Ready-to-heat-and-eat
  • The package itself serves as
  • Processing aid
  • Protection during distribution
  • Marketing tool
  • Consumer preparation tool
  • Serving dish

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Food Packaging Yesterday and Today
  • Food packaging is more than protection and
    communication
  • Process the product in the package
  • Protection specifically for the targeted
    distribution channel
  • Prepare, for example, reheat, in the package
  • Serve in the package
  • Consume from the package
  • Ease of disposability
  • Microwaveable popcorn
  • Microwaveable multilayer plastic barrier cans
  • Home meal replacements

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Food PackagingThe New Tomorrow
  • Intelligent packaging
  • Content history
  • Price
  • Counter counterfeiting
  • Theft deterrent
  • Temperature/time integration
  • To suggest quality condition
  • To help control distribution
  • Internal gas
  • Seal integrity

73
Food PackagingThe New Tomorrow
  • Active Packaging
  • Senses environmental change and modifies package
    properties
  • Gas
  • Moisture
  • Oxygen
  • Carbon dioxide
  • Microbiological status
  • Quality situation
  • Temperature

74
Food PackagingThe New Tomorrow
  • Active packaging
  • Microwave susceptors
  • To crisp and brown surfaces
  • To aid popcorn popping
  • Self-heating
  • Self-cooling
  • Sense temperature and increase gas permeation
  • Fresh-cut vegetables
  • Antimicrobials slow or destroy microorganisms
  • At a distance

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Food PackagingTomorrow
  • Total systems
  • Convert intelligence to action
  • Begin with process
  • Reduce thermal input on terminal sterilization
    and hot fill
  • Accelerate internal cooling
  • To control thermal processes
  • To control non-thermal processes
  • Integrate with projected distribution integral
  • Total thermal input optimized

77
Food PackagingTomorrow
  • Shelf life
  • Prolongation of shelf life is equivalent to
    higher quality at any specified time
  • Reduce entire system thermal input
  • Distribution temperature reduction can
  • Virtually ensure against microbiological safety
    problems
  • Maximize quality retention

78
Food PackagingTomorrow
  • Oxygen
  • Contributor to most food deteriorations
  • Reduced oxygen generally extends quality
    retention
  • Must reduce oxygen in product
  • Must reduce oxygen in package
  • Must block entry of oxygen
  • Proposed to preserve foods for astronauts
    traveling to Mars in 2009

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Food PackagingTomorrow
  • Marriage of multiple active packaging
    technologies
  • Temperature history plus active cooling
  • Temperature and internal gas environment
  • Temperature plus
  • Oxygen removal
  • Antimicrobial release
  • Odor control
  • Relative humidity
  • Microbiological status and antimicrobial release

82
Food PackagingTomorrow
  • Hurdle technology
  • Integration of preservation technologies
  • pH
  • Water activity
  • Modified atmosphere
  • Thermal pasteurization
  • Non-thermal microbiological destruction
  • Temperature control
  • Passive packaging
  • Active packaging
  • Holistic when quantitatively integrated

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Food PackagingTomorrow
  • Marriage of passive, intelligent and active
    technical functionality
  • Passive
  • Controlled separation from exterior environment
  • Enhanced passive
  • Total product content history
  • Control product quality
  • Modulate temperature
  • Internal macroenvironment
  • Marketing signal/inform consumer
  • Light/sound/aroma

86
Food PackagingTomorrow
  • Contained product is the primary concern
  • Safety of contents is first
  • Quality of entering product is critical
  • Food packaging will be corollary to distribution
    control
  • Distribution should be optimized
  • Time
  • Temperature
  • Passive barriers should be optimized

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Food PackagingTomorrow
  • Sense the product and its surroundings and use
    the input to control the product environment
  • Retain the quality
  • Ensure the safety
  • Respond to the individual consumer desire
  • Delight the target consumers

89
Food PackagingTomorrow
  • Integrate food preservation technologies with
    packaging and distribution
  • Goal is to deliver food nearly identical to
    freshly prepared
  • Maintain the cost proportion at lt7 of retail
    price
  • Reduce the solid waste contribution
  • Satisfy the growing food service market

90
Food PackagingTomorrow
  • Example of the future of food being here today
    non-thermal ultra high pressure processing to
    deliver chilled guacamole dip in flexible pouches
    imitates freshly mashed avocado.

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Tomorrow is a New Era for Food Packaging
  • Food and the Environment The Costs, Benefits and
    Consequences of Modern Food Production
  • University of California, Berkeley
  • Aaron L. Brody
  • PACKAGING/BRODY, INC.
  • Food and Food Packaging Consultant,Adjunct
    Professor, University of Georgia, USA
  • 23 September 2002

94
A Brief History of Food Packaging
  • In the beginning, packaging was
  • Leaves
  • Skulls
  • Animal skins
  • Pottery
  • Amphorae
  • Glass
  • And so, little food was packaged
  • And farming was mans and womans principal
    activity
  • And, under the stresses, humans did not live well
    or long

95
The Nineteenth Century for Food Packaging
  • Appert, Durand, Kensett were key to the emergence
    of canning
  • Pasteur related microorganisms to spoilage
  • Underwood, Prescott developed the scientific
    basis of thermal processing to sterilize foods
    valid today
  • Linkages were established among
  • Product
  • Process
  • Package

96
The Nineteenth Century for Food Packaging
  • Appert, Durand, Kensett were key to the emergence
    of canning
  • Pasteur related microorganisms to spoilage
  • Underwood, Prescott developed the scientific
    basis of thermal processing to sterilize foods
    valid today
  • Linkages were established among
  • Product
  • Process
  • Package

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Food Packaging 50 Years Ago
  • Rausings development of tetrahedral packaging
  • Combined paperboard with other materials
  • Reduced weight of paperboard
  • Enabled packaging of liquids
  • Complete system with equipment
  • Offered ambient temperature shelf stability for
    foods in territories with little refrigerated
    distribution
  • Was the ancestor of the Tetra Pak Brik Pak

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Food PackagingTomorrow
  • Marriage of multiple active packaging
    technologies
  • Moisture plus oxygen control
  • Moisture plus odor control
  • Moisture plus oxygen plus odor control
  • Moisture plus antimicrobials
  • Moisture plus oxygen plus antimicrobials

102
Food Packaging Compare 1952 to 2002
  • Oriented polypropylene film
  • Metallized polyester and polypropylene film
  • Paperboard cartons with easy open dispensing
    closures
  • Milk in polyester bottles
  • Corrugated fibreboard with microflutes and even
    plastic cores
  • Two-piece steel and aluminum cans
  • With easy-open ends
  • Light weight
  • Barrier plastic cans for microwave reheating

for pouches
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Food Packaging 50 Years Ago
  • Cellophane for wrapping and pouches
  • Varied with climate
  • Aged and lost properties
  • Nitrocellulose coated papers for pouches
  • Glass bottles and waxed gabletop paperboard
    cartons for home-delivered milk
  • Three types of corrugated fiberboard A, B and C
  • And all cans were three-piece soldered side-seam
    steel requiring mechanical openers

105
Pre-World War II
  • Metal cans
  • Three-piece steel
  • Soldered side seam
  • Heavy weight
  • Glass bottles/jars
  • Heavy
  • Fragile
  • Required lined steel closures

106
Pre-World War II
  • Metal cans
  • Three-piece steel
  • Soldered side seam
  • Heavy weight
  • Glass bottles/jars
  • Heavy
  • Fragile
  • Required lined steel closures

107
Food Packaging 2002
  • Stand-up flexible pouches
  • Largely preformed pouches
  • Some form/fill/seal
  • Many with zipper reclosures
  • Output rates 60-120 per minute

108
Pre-World War II
  • Paperboard
  • High caliper
  • Moisture-sensitive
  • Required flexible overwraps or internal liners to
    function
  • Packaging operationsmanual and slow

109
Mid-Twentieth Century
  • Converting
  • Blowing/casting of plastic films
  • Laminating of plastic films/other materials
  • Barrier structures
  • Paperboard
  • Extrusion blow molding of thermoplastics
    Stopette deodorant squeeze bottle
  • Extrusion coating of paperboard cartons with
    thermoplastics
  • Rotogravure printing
  • Polypropylene
  • Orientation to enhance properties

110
Food Packaging 2002
  • Packaging in polyester bottles
  • A vigorous competition between
  • Aseptic
  • Hot-fill
  • Ambient-temperature shelf-stable
  • Extended refrigerated shelf life
  • Sizes
  • Shapes
  • Bottle labeling
  • Bands
  • Full-body shrink film

111
Food Packaging 2002
  • Packaging in polyester bottles
  • And the fastest-growing application
  • Water
  • Replacing glass, PVC and HDPE
  • Convenience carry-with/drink-from on the run

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Food PackagingTomorrow
  • Concept of zero oxygen
  • Can zero oxygen be achieved and measured?
  • How much can zero oxygen contribute to shelf
    life/quality prolongation?
  • Value to consumers?
  • Sensory qualities
  • Nutritional value
  • Other sources for oxidative reactions
  • Non-oxidative reactions

116
Food PackagingTomorrow
  • Marriage of multiple active packaging
    technologies
  • Moisture plus oxygen control
  • Moisture plus odor control
  • Moisture plus oxygen plus odor control
  • Moisture plus antimicrobials
  • Moisture plus oxygen plus antimicrobials

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Food PackagingTomorrow
  • Specific materials and structures will not be
    nearly as important as function
  • Paperboard and plastic will continue to dominate
    as materials but in dynamic new formats
  • More than ever before, the materials will be
    synergistically married to each other
  • And in close harmony with the product, process,
    consumer use and environment

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Food PackagingToday for Tomorrow
  • Today
  • Food package materials and structures are passive
  • Food package materials and structures are
    integral to product processing and
    distributionand preparation
  • Aseptic
  • Extended shelf life
  • High-quality chilled
  • Hot fill
  • Extended chilled shelf life (1-6 months)
  • Truncated ambient-temperature shelf life (1-6
    months)
  • Ultra-clean processing/packaging
  • Chilled processing/packaging operations
  • Food package materials and structures
    intelligent and active

121
Food PackagingToday for Tomorrow
  • Today
  • Food package materials and structures are passive
  • Food package materials and structures are
    integral to product processing and
    distributionand preparation
  • Aseptic
  • Extended shelf life
  • High-quality chilled
  • Hot fill
  • Extended chilled shelf life (1-6 months)
  • Truncated ambient-temperature shelf life (1-6
    months)
  • Ultra-clean processing/packaging
  • Chilled processing/packaging operations
  • Food package materials and structures
    intelligent and active

122
Food Packaging
  • We shall establish an unbroken continuum from
    the past through today into the future for
  • food and food packaging.

123
Food Packaging 2002
  • Multiple packaging formats for same product
  • Dry cereals, etc.
  • Lined paperboard cartons
  • Gabletop paperboard cartons
  • Composite paperboard canisters
  • Paperboard tubs
  • Stand up flexible pouches
  • Thermoformed plastic tubs

124
Food Packaging 2002 and Beyond
  • Food packaging is indispensable to delivery of
    food to consumers
  • Food packaging integrates
  • Product
  • Process
  • Distribution
  • Consumer use
  • Economics
  • Disposal
  • Integration of all elements must be seamless

125
Food PackagingThe New Tomorrow
  • Today
  • Active packaging
  • Oxygen removal
  • To complement oxygen barrier
  • To prolong quality retention
  • Moisture control
  • Dryachieve and maintain
  • Relative humidity
  • To retard moisture change
  • To help control microbiological growth
  • For fresh meats, produce

126
Food PackagingThe New Tomorrow
  • Today
  • Active packaging
  • Oxygen removal
  • To complement oxygen barrier
  • To prolong quality retention
  • Moisture control
  • Dryachieve and maintain
  • Relative humidity
  • To retard moisture change
  • To help control microbiological growth
  • For fresh meats, produce

127
Food PackagingTomorrow
  • Extension of todays technologies
  • Antimicrobials
  • Light activated
  • Microbial status sense the presence and respond
  • Cell itself
  • End-products of cellular action
  • Temperatureheat
  • Self-heating
  • Susceptors
  • Nutritional status
  • Signal consumer to take preventive or therapeutic
    dose

128
Food PackagingTomorrow
  • Extension of todays technologies
  • Temperature control
  • Self-cooling
  • Moisture triggers for
  • Oxygen scavengers
  • Antimicrobials
  • Gas control
  • Temperature actuated
  • Oxygen scavengers

129
She who knows history is destined to benefit from
it.
130
Nineteenth Century
  • Canning heat to sterilize destroy all
    pathogenic and spoilage microorganisms in
    hermetically sealed packages
  • Concept
  • Scientific basis
  • Ambient temperature shelf stability
  • Can making
  • Paperboard cartons developed
  • Invention of corrugated fiberboard
  • Glass bottles manually blown
  • All high cost

131
Early Twentieth Century
  • Frozen foods Birdseye
  • Waxed paperboard wrapped in waxed paper
  • Brandenburgcellophane
  • Flexible and transparent barrier
  • Carruthersnylon the first true plastic for
    packaging
  • Reynoldsaluminum foil
  • Mechanical glass bottle and jar making
  • And Uneeda biscuit waxed paper lined paperboard
    carton
  • Visionary, daring innovators drove the future
    that is our today

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Pre-World War II
  • The birth of thermoplastics
  • Polyethylene
  • Water and water vapor barrier replaced wax to
    protect paper
  • In United Kingdom
  • Originally not for packaging
  • Polyester
  • Polyvinylidene chloride (saran)
  • Barrier to water vapor and air
  • Applied to protection of munitions
  • Eventually alland morewere applied for packaging

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2000-2002
  • Aseptic packaging in two-piece aluminum cans
  • Shaped aluminum bottles
  • United States energy drinks

135
Mid-Twentieth Century
  • Basic thermoplastic materials became package
    structures
  • Sheet formation
  • Thermoforming
  • Injection molding
  • Extrusion
  • Film blowing
  • Bottle blowing
  • Low cost and mass

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Mid-Twentieth Century
  • Aseptic packaging independent sterilization of
    food and package structure to reduce heat input
    to permit any package material to be used Ball
    and Martin in U.S.A. Rausing in Sweden
  • U.S.A. for metal cansfor milk, soups
  • Commercialized as the Dole system still in use
  • Sweden Paperboard composites Tetra Pak
    tetrahedron
  • Still commercial for beverages

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1960s
  • The beginnings of
  • Aseptic packaging in composite paperboard/foil/pol
    yethylene bricks
  • Retort pouches to replace metal cans with light
    weight packages
  • Oxygen barrier plastic bottles displacing glass,
    paper and cellophane
  • Two-piece aluminum cans
  • Food packaging that we employ today - 2002

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1960s
  • The beginnings of
  • Steel can welding to replace soldered side seam
  • Stand-up flexible pouches
  • Zipper reclosures for pouches
  • Easy-open can ends
  • Glass and plastic bottle and jar screw closures
  • Oxygen scavenging absorb from inside the package
  • High-density polyethylene bottles
  • Kitchen, clothes washing, garden, and bathroom
    products
  • Reduce injury due to glass breakage/shards
  • Packaging that is common today

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1970s
  • More conversions from glass, metal and paperboard
    to plastic bottles, tubs, trays and jars
    lightweighting, non-breakable, shorter shelf
    lives to meet new distribution
  • Film metallization weightless barrier
    enhancement
  • Bag-in-box film structures milk, tomato products
  • Aseptic packaging in thermoformed plastic cups
  • Concern for the environment
  • Reduce weight of package materials
  • Increase recycling of package materials

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1990s
  • Application of aseptic technologies
  • Extended shelf life for milk, juices 60 days
    chilled
  • Flavor barrier paperboard cartons for juices
  • Addition of easy open reclosures
  • Prepared foods
  • Active packaging the beginnings
  • Oxygen absorbers in packages
  • Moisture controllers in packages
  • Consumer satisfaction
  • Concern for environment

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Food PackagingTomorrow
  • The future depends on applying the technical and
    marketing principles to help feed an expanding,
    increasingly diverse and demanding society
  • The future is an extension of today and yesterday
  • By the bold and the visionary
  • The future of food packaging depends on those who
    dare to reach beyond conventional wisdom
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