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Modeling of profitability increase of a deinking plant

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Modeling DIP 1 filtrate storage. Harald Janisch. 15. Agenda. Introduction of Norske Skog Bruck ... Improved filtrate consistency. 13,6. 6650. 0,20. Process ... – PowerPoint PPT presentation

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Title: Modeling of profitability increase of a deinking plant


1
Modeling of profitability increase of a deinking
plant
  • Harald Janisch

2
Agenda
  • Introduction of Norske Skog Bruck
  • Goals of the diploma thesis
  • Mill balance in FlowMac
  • Modeling of profitability increase of a deinking
    plant

3
Agenda
  • Introduction of Norske Skog Bruck
  • Goals of the diploma thesis
  • Mill balance in FlowMac
  • Modeling of profitability increase of a deinking
    plant

4
Norske Skog Bruck
Employees (31.12.07) 505
5
Agenda
  • Introduction of Norske Skog Bruck
  • Goals of the diploma thesis
  • Mill balance in FlowMac
  • Modeling of profitability increase of a deinking
    plant

6
Goals of the diploma thesis
  • Creating of a complete fiber and water balance of
    the whole paper mill
  • Mill balance in FlowMac
  • Modeling of profitability increase on the DIP 1

7
Agenda
  • Introduction of Norske Skog Bruck
  • Goals of the diploma thesis
  • Mill balance in FlowMac
  • Modeling of profitability increase of a deinking
    plant

8
Mill balance in FlowMac
9
Modeling DIP 1 pulping and HD cleaning
10
Modeling DIP 1 screening
11
Modeling DIP 1 flotation
12
Modeling DIP 1 thickening
13
Modeling DIP 1 pulp storage
14
Modeling DIP 1 filtrate storage
15
Agenda
  • Introduction of Norske Skog Bruck
  • Goals of the diploma thesis
  • Mill balance in FlowMac
  • Modeling of profitability increase of a deinking
    plant

16
Profitability increase DIP 1
  • Background
  • Increase capacity on PM 3
  • Increase share of recovered fiber on PM 3
  • Save energy costs on PGW

17
Profitability increase DIP 1
  • Goals
  • Finding the main bottlenecks on DIP 1
  • Modeling of profitability increase on DIP 1
  • Modeling of capacity increase on DIP 1
  • Increase capacity from 270 t/d to 300 t/d

18
Thickening DIP 1 process old
19
Thickening DIP 1 new thickener 70 t/d
20
Thickening DIP 1 new disc filter 90 t/d
21
Thickening DIP 1 new disc filter 150 t/d
22
Volume flows DIP 1
23
Profitability increase DIP 1
  • Improved filtrate consistency

24
Modeling capacity increase DIP 1
  • Summary
  • A complete balance for fiber, water and
    temperature was built for the whole mill.
  • First analysis for optimization on DIP 1
  • 8 hours modeling work for different scenarios to
    increase profitability on DIP 1.
  • 20 minutes for the management to understand the
    problem and decide to do the investment.

25
Thank you for your attention!
  • harald.janisch_at_norskeskog.com
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