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Injection molding of abs yspike medical apparatus

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EMGE Kollektif Sirketi Elektro Mekanik Gere ler End strisi. 1211 ... Preprocessing : Material drying 2 hours. Injection : Cavity filled with plastic 5 s. ... – PowerPoint PPT presentation

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Title: Injection molding of abs yspike medical apparatus


1
Injection molding of abs y-spike medical
apparatus
ME - 455 Manufacturing of Polymeric Structures
  • Hasan Emrah Süngü
  • Mine Cüneyitoglu
  • EMGE Kollektif Sirketi Elektro Mekanik Gereçler
    Endüstrisi1211 (eski 815). Sokak No 14 Ostim
    OSB
  • 06/01/2009

2
y-spike medical apparatus
Adapted From http//www.enw.org/images/Crike20Sp
ike,20on20A-bag20mount,202nd20view.JPG
  • Producer EMGE Collective Company
  • Buyer SASAN Medical Disposable Products Inc.
  • Intravenous solution transfer apparatus
  • Also used in dialysis machines

3
Abs properties
  • Raw Material LG HI121 from LG Chemicals Ltd.
  • Chemical resistance to acids, alkaline
    solutions, hydrocarbons and oils
  • No toxic materials
  • Shiny appearance
  • Economical reasons

4
Injection cycle
  • Preprocessing Material drying 2 hours
  • Injection Cavity filled with plastic 5 s.
  • Max Pressure 70 bar, Max Temperature 240C
  • Packing, Part Cooling 20 s.
  • Melting Barrel backward motion
  • Ejection Part removal by operator
  • Runner Removal
  • Quality Check

5
ejection
  • Appearance of the Mold
  • 8-Runner Balanced Mold
  • 4grams per Y-Spike
  • Eye Control gt Defect gt Re-Cycle

6
Manufacturing issues
  • Work order Injection Paremeters vs Observed
    Parameters
  • Unitless and Machine Specific Values

7
Manufacturing issues
  • Length of the ejector pins
  • Burning due to injection time
  • Confidence of fill at the tip
  • Shrinkage of the holes

8
Additional comments
  • ISO 90012000
  • Re-cycling of ABS
  • Re-Production
  • Adverse effects of environment

9
Thank you!
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