MOSAIC MODULAR SUBSEA TECHNOLOGY

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T H E M E A S U
R E O F T E
C H N O L O G Y
MOSAIC MODULAR SUBSEA TECHNOLOGY
Mark Carter Director, Subsea Business Cameron
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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
MODULARIZATION ADVANTAGES

• Pre-Engineered Components
• Faster deliveries
• Minimize unknown interfaces
• Avoid Serial No. 001

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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
DUAL-BORE MODULAR TREE

• Concrete example of Modularity in action, over 50
  trees 1994-present
• Benefits to Client
• Frame Agreement
• Repeatability
• Familiarity
• Interface Simplicity
• Lessons Learned

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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
SUBSEA EXPERIENCE

• Worlds first subsea tree in 1961
• Well over 450 subsea trees installed
• Deepwater subsea tree built for 2500 m water
• Inventor of SpoolTree (Horizontal tree)
• 1 in 3 Subsea Trees installed are Cameron
• Different Architecture Requirements

Deepwater SpoolTree and BOP
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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
MULTIPLE FIELD DEVELOPMENT SCENARIOS
System design must accommodate rather than
dictate field development plan.
Cluster System
Hybrid System
Template System - 4 Slot
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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
MOSAIC is a System approach to subsea field
development using proven standard modules and
interfaces to meet our customer needs
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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
MODULAR PHILOSOPHY

• The Module
• Pre-existing assembly or subassembly
• Existing Component
• Bills of Material
• Standard Costs
• Experience
• Drawings
• Tools
• Procedures
• Proven/Tested

• The Interface
• Defined and maintained
• May be Project-specific
• Possibly a New Part Number
• Customized
• Does not disrupt the module

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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
MOSAIC MODULAR COMPONENTS

• Subsea Diverless Insert Chokes - Cameron Willis
  Subsea Chokes
• Production Controls - CAMTROL Production
  Control System
• Manifold Components - Cameron Gate Valves -
  Cameron All-Welded Ball Valves - Cameron
  Connection Systems - Foundations -- Monopile
  -- Tri-Pile -- Suction Pile

• Subsea Wellheads - STM-15 - Centric 15
• Subsea Trees - Modular Dual Bore - Modular
  SpoolTree
• Flowline Connection Systems - Horizontal
  Diverless (McPAC - Vertical Diverless (CVC) -
  Pipeline End Terminations - Umbilical
  Terminations

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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
EXAMPLES OF MODULARITY IN SUBSEA EQUIPMENT
Cameron Willis Insert Choke
Camtrol Production Control System
Control Distribution Unit
Pipeline End Terminations
Jumper Spools

• Subsea Trees
• Dual Bore
• SpoolTree

• Subsea Manifolds and Equipment
• Valves (gate and ball)
• Flowline/umbilical connections
• Structures/elements
• Foundations
• Intervention interfaces

• Subsea Wellhead
• STM-15

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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
SUBSEA EXPERIENCE

• Subsea Manifolds and Equipment
• Valves (gate and ball)
• Flowline/umbilical connections
• Structures/elements
• Foundations
• Intervention interfaces

Control Distribution Unit
Jumper Spools
Cameron Willis Insert Choke
Pipeline End Terminations

• Subsea Trees
• Dual Bore
• SpoolTree
• MX-5 Mudline

Camtrol Production Control System

• Subsea Wellhead
• STM-15
• Centric-15

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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
FIELD DEVELOPMENT TIMELINE
Traditional Equipment Scope
The opportunity for Cameron to help NPV is too
late and too expensive to implement unless we are
involved early
Opportunity to affect NPV
Cost of Change
Time
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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
PRELIMINARY SYSTEMS ENGINEERING
Components/Technologies
Wellhead
Trees
Controls
Manifolds
FLCS
IMR
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SHELL MALAMPAYA SUBSEA SYSTEMS ENGINEERING
CAMERON SCOPE OF INVOLVEMENT 1998-2001

• Field Layout Studies
• Flow Assurance Studies
• Reliability, Availability, Maintainability
  Studies
• Risk Assessment HSE Studies
• Optimization
• Minimum Conditions of Acceptance Criteria for
  Controls

• Layout vs Critical Interfaces
• Consider Vessel, Installation and Intervention
  Issues
• Document Suitability for All Phases of
  Operation, Maintenance and Intervention
• Recommend Operating Procedures
• Full Ram Study of System
• Improve Reliability and Availability
• Quantity Minimize Project Risks
• Optimize the Design via Studies and Reviews
• Prove Controls will Work
• Refine Base Case using all Studies and Document
  Final Result

• Field Layout Report Protection Philosophy
• Operability Review Report
• Start-up Procedure
• Operating Philosophy
• Other Reports
• Report 1 - MTTF/MTTR Data, Base Case
• Report 2 - Ram vs System as a Whole
• Risk Assessment Plan
• HAZID Plan
• HAZOP Procedures
• HSE Plan
• Other Reports

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M O S A I C M O D U L A
R S U B S E A T E C H
N O L O G Y
BENEFITS OF MODULAR DESIGN PRACTICES

• Utilization of Best Practice
• Taking Advantage of Similar Contracts
• Incorporation of Lateral Learning
• Designing for Common Installation Tooling
• Facilitates Faster and more Accurate Field
  Development and System Design

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