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Sustainable Development of Lafarge Shui On Cement

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Title: Sustainable Development of Lafarge Shui On Cement


1
Sustainable Development of Lafarge Shui On Cement
  • Sang Kang
  • CEO of Lafarge Shui On Cement
  • April 2009

2
Overview of Lafarge Group
Lafarge The world leader in building materials
industry.
  • Leadership positions in all our businesses
  • N1 worldwide in Cement
  • N2 N3 worldwide in Aggregates Concrete
  • N3 worldwide in Gypsum
  • Operates in 79 countries
  • Employs 84,000 people
  • Over 2,100 industrial sites worldwide
  • 19 billion in Sales (2008)
  • Listed 333 on Fortune 500

3
Sustainability Ambitions 2012 A Clear Strategy
for becoming a Sustainable Leader
  • For many years, Lafarge has implemented an
    approach to sustainable development which aims to
    make the Group with an exemplary record for
    environmental protection, social responsibility
    and corporate governance.
  • Lafarge renewed its commitment in May 2007 with
    the launch of its Sustainability Ambitions 2012,
    covering objectives in three areas, Management,
    Environment and Social Responsibility with three
    major priorities including fighting against
    global warming, biodiversity, health and safety
    of workforce.
  • This approach has given rise to clear, measurable
    and ambitious objectives that the Group is
    committed to achieving by 2012.

4
Sustainability Ambitions 2012
  • Management
  • Safety By 2008 On Track-
  • achieve the target zero fatality and to join the
    best in class industrial companies.
  • reduce the lost time injury frequency rate for
    Lafarge employees.
  • achieve a group-wide LTI frequency rate by 50
    and having contractors working with the same
    standard .
  • Customer satisfaction By 2008 On Track-
  • carry out annual customer satisfaction survey by
    all significant business units .
  • implement OTFIC by all significant business
    units.
  • achieve 1 billion euros annual sales in new
    products. (Done)

5
Sustainability Ambitions 2012
  • Environment
  • Reduction of CO2 Emission By 2010,
  • Cut our worldwide net CO2 emissions per ton of
    cement by 20 as compared to 1990. We are at -16
    in 2007
  • Cut our absolute gross emissions in the cement
    business in industrialized countries by 10 as
    compared to 1990. We are -5 in 2007
  • Reduction of Dust Emission By 2012, On Track-
  • Cut our dust emissions in our cement plants by
    30 over 2005-2012.
  • Reduction of NOx Emission By 2012, On Track-
  • Cut our NOx emission in our cement plants by 20
    over the period between 2005-2012.
  • Reduction of SO2 Emission By 2012, On Track-
  • Cut our SO2 emissions in our cement plants by 20
    over the period 2005-2012.

6
Sustainability Ambitions 2012
  • Social Responsibility
  • By 2008, double the percentage of female senior
    managers as compared to 2003.
  • By 2010, establish a comprehensive group wide
    occupational health program including, at a
    minimum, regular medical check.
  • By 2010, extend our initiatives on HIV/Aids and
    Malaria to major developing countries where it
    operates, its best practice currently implemented
    in Africa.

7
Lafarge in China
  • Entered China in 1994
  • Has built presence in cement, gypsum, aggregates
    concrete
  • Lafarge Shui On Cement
  • Lafarge Gypsum China
  • Lafarge AC China
  • With Over 16,000 employees in China

8
Lafarge Shui On Cement
  • Founded in November 2005, Lafarge Shui On is a
    joint venture between Lafarge Group and HK based
    Shui On Construction Materials Co. Ltd.
  • A leader in China cement industry, especially
    southwest China with 24 million tons annual
    capacity
  • Headquartered in Beijing
  • 21 cement plants located across Beijing, Sichuan,
    Chongqing, Guizhou Yunnan
  • Around 12,000 employees

9
Sustainable Development of Lafarge Shui On
5 Priorities taken from the Group
1
Developing Employees
2
Dedicating to Energy Saving Environmental
Protection
3
Growing with Customers
4
5
Building Good Relations with our Communities
10
Safety in Lafarge Shui OnCore Value First
Priority
1
We Aim To Be Among The Best In Class Companies In
The Industry!
  • Commitment to provide a safe and healthy work
    environment
  • Health and safety objectives integrated into
    management performance and systems
  • Built a strong safety culture integral part of
    everyones responsibility and daily lives
  • Tangibly demonstrated thru visible commitment,
    active engagement and behavior change

11
Safety in Lafarge Shui On74 reduction in
accidents in 3 year time
1
Five plants, Chinefarge, Shunfa, Nanshan, BFS,
Dingxiao Plant, reached a record of over 1,000
days of No Lost Time Incident.
  • excluding Yunnan

12
Safety in Lafarge Shui On Example Zero LTI
Incidents in Nanshan Plant for over 3 years
1
  • Provided systematic safety training (15.0
    hour/employee, 14.3 hour/contractor by the end of
    2008)
  • Complete Management commitment - Management team
    engaged in site observation, leading safety
    training, recognizing success stories
  • Strict implementation of safety roadmap
  • Regular safety inspection audit
  • Administration of safety hazards
  • Comprehensive incident management system

13
Safety in Lafarge Shui On Safety Training at All
Sites
1
14
Safety in Lafarge Shui On Example of Safety
Improvement
1
Mobile Equipment management
15
Safety in Lafarge Shui On Example Safety Month
2008 Program
1
June 2008, Safety Month for the Lafarge group.
Lafarge Shui On organized different activities
and programs in the plants, the BUs and the head
office with the theme I care for our safety.
  • Target audience
  • About 10,000 Employees involved
  • Including families, contractors, partners,
    officials, and stakeholders
  • Locations
  • Held across a total of 16 sites 1 HQ office, 4
    BU offices and 11 plants

16
Employees in Lafarge Shui OnGrowing Our Most
Valued Asset
2
Our Value and Principles
  • People our key to business success therefore,
    our most valued asset
  • We select the best talent for the right job, in
    the right place
  • We are improving the competencies of our
    employees through training and coaching
  • We motivate them through performance-oriented
    reward and development systems
  • We are committed to building a local team and
    talent pool

17
Employees in Lafarge Shui OnExample Transfer of
Know-how
2
  • Localized induction training in Chinese for newly
    integrated employees
  • Professional Engineer Development Plan for young
    fresh graduates
  • School Plant to transfer and share knowledge and
    technology, and for people development
  • Cement Master for newly appointed plant managers
  • Every employee is entitled to training for
    further development
  • 165,000 training hours in total in 2008
  • Investment for training programs
  • 7.8 million RMB in 2008

18
Employees in Lafarge Shui On Example Local
Talent Development
2
Local talents provides us the added business
advantage effectiveness in local markets,
harnessing local context and culture
  • 44 12000
  • Expatriates Chinese Local Staff
  • 90
  • of Key Management in all BUs
  • Are Chinese Local Staff

19
Energy Saving and Environmental Protection in
Lafarge Shui On Major Initiatives in Emission
Reduction
3
  • Reduction of Dust Emission
  • cut our dust emissions in our cement plants by
    45 over the period of 2005-2012.
  • Between 2005-2008, 76 dust emission have been
    cut.
  • 38 obsolete production lines have been closed
    including all vertical and some wet lines.
  • Reduction of NOx Emission
  • cut our NOx emission in our cement plants by 35
    over the period of 2005-2012.
  • Between 2005-2008, 39 NOx emission have been
    cut.
  • Reduction of SO2 Emission
  • cut our SO2 emissions in our cement plants by 20
    over the period of 2005-2012.
  • Between 2005-2008, 60 SO2 emission have been
    cut.

Lafarge Shui Ons priorities are perfectly
aligned with Lafarge ambitions and the Chinese
governments objectives.
20
Energy Saving and Environmental in Lafarge Shui
On Example Waste Heat Recovery
3
Significant heat generated during cement
production. Lafarge embarked on an initiative to
recover and utilize generated heat as an
alternate source of energy
  • 4 plants are operating with Waste Heat Recovery
  • Nanshan Plant (Chongqing), Gongxian Plant
    (Sichuan), Kaiyuan Plant (Yunnan) Dujiangyan
    Plant (Sichuan)
  • 1 further plants to start within a year
  • Dujiangya Plant (Sichuan) Special Plant
    (Chongqing)
  • Invested an average of 60-90 Million RMB per
    plant
  • Each WHR reduces CO2 emission 70,000t-90,000t per
    year

21
Energy Saving and Environmental in Lafarge Shui
On Example Use FGD Instead of Natural Gypsum
3
To preserve natural resources, Lafarge Shui On
has adopted many new technologies to use
alternative raw materials. Among of them, FGD,
the bi-product of power plant has been used in
all plants as the substitute for natural gypsum
  • All the plants have adopted FGD as the additives
    to clinker
  • To save 260 Kt per year of natural gypsum

FGD Storage
22
Energy Saving and Environmental Protection in
Lafarge Shui On Example Operation optimization
3
Reliability and Utilization Factor of dry kilns
have been improved progressively because of the
implementation of Lafarge Advance Program and
Quick Win Integration of Shui On new plants.
  • On Reliability and Utilization, from 2006 to
    2008, the dry kilns
  • Utilization Factor has improved from 69.1 to
    73.6, representing 19 more days operation
  • On energy saving, from 2006 to 2008
  • 8845 tons of Standard Coal savings or 22 000 tons
    of CO2 saved
  • 20 Gwh savings on electricity

23
Energy Saving Environmental Protection in
Lafarge Shui On Example Dujiangyan Quarry
Rehabilitation
3
  • Investment achievements ( 2002-2008)
  • Vegetation restoration
  • About 167,791 m2 vegetation has been restored
  • About 852,900 RMB investment
  • More than 99,504 plants in over 10 species
  • Soil and water conservation
  • About 6 Million RMB investment on the related
    facilities, such as drainage system, side-slope
    protection net, etc.
  • Assessment made by independent 3rd party on a
    regular basis

Lafarge Shui On is aligned with Lafarge standard
24
Customers in Lafarge Shui OnBuilding
Relationships, Meeting Needs
4
  • We aim to be the preferred supplier for our
    customers. Working with them to convey and
    fulfill our sustainability vision.
  • Our commitment to customers
  • Our mission is to provide the construction
    industry with products, systems and solutions
    that are the most reliable, innovative and cost
    effective
  • We understand customers expectations
  • Durability
  • Safety
  • Effect on the environment
  • Ease of application minimization of waste
  • Value-added service
  • We set sustainability ambitions for customer
    relationships
  • Carry out customer satisfaction survey every
    year

25
Customers in Lafarge Shui OnMemorable Projects
4
New CCTV Building
National Stadium
26
Customers in Lafarge Shui OnMemorable Projects
4
Chaotianmen Bridge (Chongqing)
Chengdu Shangri-La Hotel
27
Relationships with our communities in Lafarge
Shui OnA Multi-faceted Partnership
5
  • With local communities
  • More than 1 million RMB on donation/sponsorship
    programs since 2007
  • 15 million donation for 5.12 Earthquake
  • 1 million RMB invested on providing training to
    enhance employability
  • With media officials
  • Various programs to enhance the mutual
    communication such as plant visit
  • Experience/expertise sharing
  • With partners, 3rd party suppliers, employees
    their families
  • Various programs to enhance the understanding of
    Lafarge culture such as Open Day
  • With NGOs
  • Actively working with WWF, CBSCD, GBC and Marie
    Stope for environmental protection programs and
    fighting against HIV/Aids

28
Relationships with our communities In Lafarge
Shui OnExample Relief Operation for 5.12
Earthquake
5
  • On May 12th, a serious 8-magnitude earthquake
    hit Sichuan Province. Lafarge Shui On started
    professional crisis management immediately and
    made significant contribution on the relief
    operation.
  • Donation
  • 10 million RMB to Dujiangyan City 5 million RMB
    to Mianyang City
  • Internal donation for earthquake-affected
    employees exceeds 600,000RMB
  • Support local communities
  • Support over 4000 people in Jiangyou of Mianyang
    and in Dujiangyan with food, water and temporary
    shelters
  • 100 employees working with the local rescue team
  • Provide production equipment to the local rescue
    team
  • Post-disaster reconstruction
  • Resume production within one month
  • Build up a Lafarge Home Campus of 321 new
    temporary houses for affected employees

29
Relationships with our communities in Lafarge
Shui OnExample Relief Operation for 5.12
Earthquake
5
30
Relationships with our communities in Lafarge
Shui OnCreating Sustainable Employment
5
  • Purpose
  • Assist in providing training for the unemployed
  • In collaboration with (2008)
  • Labor and Security Bureau of Jiangjin District in
    Chongqing
  • Chongqing Industrial and Commercial School
  • Paid RMB1 million
  • Total number of sponsored trainees 500
  • Total number of trainees graduated thus far 236
  • Rate of employment post-training 86

Lafarge Shui On will expand the program in more
locations in 2009, and dedicate the budget of 1
million RMB in 2009.
31
Relationships with our communities in Lafarge
Shui OnExample Lafarge Shui On Jinfeng Kiln
Museum
5
  • In 1998, a series of historic kilns dating back
    from the Song Dynasty, 800 years ago, were
    discovered during the construction of Lafarge
    Dujiangyan Plant, in Sichuan Province. To protect
    the valued historic heritage, Lafarge stopped
    construction, restored the relics, and built a
    museum. The historic treasure is now available to
    the public in the dedicated museum named Lafarge
    Shui On Jinfeng Kiln Museum.

32
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