Honeywell Variable Frequency Drive Presentation

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Honeywell Variable Frequency Drive Presentation

• VFD Product Line Reintroduction
• Cool Blue VFD Bypass Assembly Reintroduction
• Slimline VFD Bypass Assembly Launch

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VFD Basics

• What Does It Do?
• Who Is It For?

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VFD Basics What Is It? Why Do I Want One?

• What is a Drive?
• A way to control the speed of an AC Motor Your
  electric motors gas pedal
• How Does it Work?
• Converts AC power to DC power Now we can do
  something with it.
• Converts DC back to AC When it converts back,
  it switches power on and off to create the AC
  wave and to vary the frequency. Vary the
  frequency and you vary the speed.

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VFD Basics Why Do I Want One?

• Better Control
• You drive the motor only as fast as you need to
  in order to get the right air flow, water flow,
  space temperature and more.
• Enormous Energy Savings
• Just as you vary the amount of gas you put into
  your cars engine, the VFD varies the amount of
  power that it puts into the motor.
• 50 flow for 15 power. Huge savings. Better
  for the environment and the bank account.
• Maintenance Savings Too!
• Soft start/stop means less wear on couplings,
  belts and motors.
• Controls tell staff when system needs attention.

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VFD Basics Whats a Bypass?

• A way to send the electricity directly to the
  motor bypassing the VFD. There are two major
  types
• Electronic
• True Electrical
• How does it work? Switch sends electricity to
  an alternate path.
• Electronic The switch is soft, made with
  relays and software
• True Electrical Hard, physical switch makes the
  change (Auto-bypass still possible)
• Why do I want one? Only one reason run the
  motor if the VFD fails.
• Critical operations
• Belt and Suspenders customers
• Whats the Alternative?

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VFD Basics Whats NEMA?

• National Electrical Manufacturers Association
• What do they have to do with this?
• NEMA sets standards for VFD enclosures and the
  protection they provide.
• Its typical to see NEMA 1, 12, 3R and 4.
• What do they mean?
• NEMA 1 (similar to IP21) Protection against
  touching live parts and falling dirt.
• NEMA 12 (similar to IP54) NEMA 1 protection plus
  against circulating dust, lint, fibers, and
  flyings, and against dripping and light splashing
  of liquids.
• Why do I care?
• Honeywells NEMA12 VFD is the smallest, lightest
  available.

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VFD The Opportunity Any Motor, Anywhere

• Commercial Buildings
• HVAC
• City water booster pumps
• Federal facilities Executive Order 13123 (1999)
• Agencies to reduce energy consumption 35 by 2010
• Industrial/Lab Facilities to reduce consumption
  by 25 by 2010
• Hospitality/Entertainment
• Fountains
• Booster pumps
• Irrigation
• Golf courses, etc.

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The Top Reasons To Use VFDs

• 1.  Size 
• Our drives are smaller and more compact.
• Our drives are quieter.
• 2.  Energy savings
• Lighting is the only thing that will save more
  energy faster than VFDs.
• 3. Better overall solution

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VFD Family

• The Single Source For All VFD Needs

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The Only VFD Brand Needed is Honeywell

• From .5 HP to 450 HP
• Common Look and Feel
• Familiar Applications and Programming
• Along with world-renowned Honeywell reliability,
  all Honeywell VFDs share common features
• Built-in AC choke protection
• Built-in filters prevent harmonic interference
• Broad communication capabilities
• BACnet
• LONWORKS
• N2
• Modbus
• And more

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Fastest Shipping In The Industry

• Most of the Honeywell VFD family, up to 200 HP,
  can be shipped in 5 days with or without a
  bypass.
• No one else even comes close to a turnaround time
  that fast.
• Every Honeywell VFD is backed by the
  longest-standing, highest-quality name in the
  industry.

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Just Right For Engineers

• Comprehensive Applications
• Wide-ranging built-in application assures
  Honeywell VFD handles the most complex
  applications right out of the box.
• Global Communications
• Features global communication capabilities
  including Modbus, Lontalk, BACnet, N2 and more.
  
• Communication modules ease integration because
  customers don't have to wade through more
  configurations than needed.
• Industrial Ancestry for Superior Operation
• Roots of NX Series are in the demanding
  environments of heavy
  industry. Speed control
  has to be accurate and precise. In this
  regard, Honeywell is
  second to none.

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Just Right For Engineers

• AC Choke Design
• Ensures the harmonic currents never make it back
  to the power grid to create problems with other
  equipment and a low power factor that costs
  customers money.
• Because the choke is on the AC side of the power
  system, it also protects the drive and the
  downstream components from spikes and surges. DC
  chokes offer none of this added protection.
• Common Feature Set
• Throughout the range of .5 to 450 HP, 208/230 and
  460 Volt, Honeywell VFDs require less
  configuration
  and specification work.
• Room to Work
• Small footprint ensures customers have room
  for other needs,
  such as wall-mounted
  equipment in mechanical rooms, even
  where space
  is minimal.

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Just Right For Contractors

• Improved Efficiency
• Common setup across the entire family, so
  contractors will get the most from their crew.
  Once theyre
  trained on one, theyre trained on
  them all.
• Ease of Installation
• The industrys smallest overall footprint
  gives an
  installer more room to work.
• Size and mounting often allows for a one-
  person
  installation.
• Setup wizard means quick startup and
  commissioning,
  minimizing job time.
• Fewer Callbacks
• Monitoring menus provide feedback on the
  drives status,
  ensuring setup is correct.
• Every drive is built with Honeywell reliability.
• Adds up to long service life and few, if
  any, callbacks.

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NXS Series

• Offer the greatest application versatility for
  multiple control applications.
• Designed for open-loop control applications (e.g.
  fans, pumps, compressors), all have
• Built-in AC chokes
• Come standard with industrial-quality RFI
  filters, immunizing them from the effects of
  interference.
• Standard NXS has pre-engineered apps
• Basic
• Standard
• Local/Remote Control
• Multi-step Speed Control
• PID Control
• Multi-purpose Control
• Pump and Fan Control w/Auto Changeover
• Expanded 208/230 offering to 75Hp

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NXL Series

• Slim, compact and easy-to-use
• Open Chassis for the 1/23 Hp range.
• NEMA1 for 1.5 to 40 Hp
• Installation is flexible and easy using mounting
  components shipped with the unit.
• Wallmount or DINrail, suitable for very limited
  space.
• PID control and features such
• as a sleep function, are standard.
• All common fieldbus cards and I/O
  expander cards available for the
  NX range of
  products can be used in the NXL.

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NXP Series

• The latest addition to the Honeywell VFD product
  line.
• Provides unparalleled control for the largest of
  applications.
• Wallmount for 250, 350, and 450 Hp
• Floormount special order from 500 to over 2,000
  Hp
• Common interface and feature set for the entire
  NXS/P family.

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Cool Blue VFD Bypass Assembly

• Essential standard features that competition
  sells as marked-up add-ons. Added costs for
• Line reactors
• EMI/RFI filters
• Accessory Enclosures
• Add-ons increase the VFD/Bypass footprint.
• Honeywell Cool Blue VFDs have
  RFI filters, AC
  choke, and other
• key features are compactly
• installed inside the drive.

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Full 3 Contactor Bypass Components

• VFD Run LED Indicating Light

• Bypass Run LED Indicating Light

• Four Position Selector Switch Bypass/Off/Test/VF
  D

• Drive Input Contactor

• Bypass Contactor

• Drive Output Contactor

• Overload Relay

• Control Transformer With Fusing

• Customer Terminal Strip

• Main Fused Disconnect

• Main Disconnect Handle

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Cool Blue VFD Bypass Assembly

• Whats New? Order what you want/need. No more,
  no less. Configurable features include
• Drive Input Fusing
• Bypass Type
• Enclosure Type
• Contactor Type
• Pilot Lights
• Control Transformer
• Drive Input Disconnect
• How do I do it?
• New downloadable tool to select
• Orders done through current
• systems
• Available 2/27/06

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Slimline VFD Bypass Assembly

• The Smallest True Electrical Bypass

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Slimline VFD Bypass Assembly

• The smallest true electrical bypass in the
  industry
• Maintains the small form factor customers want
• Gives them the flexibility and fault tolerance
  they need
• Allows full-speed motor operation with the VFD
  completely removed
• 2- and 3-contactor designs allows customers to
  switch to bypass regardless of the VFDs
  condition
• Installation takes fewer workers and less time,
  lowering total project cost

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Slimline Bypass Concept
P1 of 2
KO for line in
Views with Frame 4 Shown
Upper VFD Plate, screws in place
75VA Control Transformer
XT (C Frame Shown) Line Load Isolation Bypass
Contactors
D7 Run Relay
Timer for Auto function
Terminal Blocks / Diode
Lower Operator Cover, screws in place
XT OVLD Reset
MMP
XT OVLD
Disconnect Handle
10250T Selector Switch
7.25
Line/Load KOs (.5/.75/1.0)
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Slimline Bypass Concept
P2 of 2
Views with Frame 4 5 Shown
12.5
24.3
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Slimline VFD Bypass Assembly

• Pre-assembled
• Frames 4 and 5 available in April
• Frames 6 and 7 to follow in June
• Kit form
• An industry first for integrated bypasses,
  allowing for easy retrofit in the field and
  improved serviceability.
• Market-sensitive design
• Customers only pay for features they need
• Easy installation
• Mounting kits and compact size make installation
  easy
• Means less time on the job and improved project
  cash flow

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NX Series NEMA 1 460V Size Comparison
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NX Series NEMA 12 460V Size Comparison
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