Industrial Applications Team Process Competency Center Raleigh, NC

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Industrial Applications Team Process
Competency CenterRaleigh, NC

• Protecting Your Automation Investment
• Validated PIP conversion program

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Take advantage of regulated Industries
Work with our tools - Concept 2.6 21 CFR Part
11 auto logout, audit trail, enable write
protection etc.. - UAG audit trail,
documentation, S88 - Hardware CPUs - Factory
Cast HMI Utilize IAT Capabilities -
Consulting - Third Party tools MDT
Enchrytion software from Achemya Mimic -
Specification/ Design of new system architecture
with 21 CFR Part 11 features Ergotech
Factory Cast HMI - Methodology ATLAS quality
plan - Project management - IAT Validated
Conversion Program
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Protecting Your Automation Investment

• Investment and development of a GAMP IV based
  Quality System
• ATLAS, set of 22 quality procedures governing
  each step of the automation conversion life cycle
• ATLAS Managing Customer Expectations and Project
  Deliverables
• Trained IAT and select independent SI engineers
  to use these Procedures
• Focused Program targeted at legacy Software
  Conversion
• DMC Logic Master to Concept, Modsoft to Concept
• Conversion Methodology
• Automatic Conversion
• Manual Conversion
• Dead Code Removal
• New Code insertion
• Internal Schneider Quality Documentation
• Functional Specifications, Test Specifications,
  Training Material

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IAT ATLAS - Quality System Program

• The development of Written Procedures that
  control each critical phase of the project
• review draft quality program with pharmaceutical
  manufacturers
• review draft procedures with system integrators
• Release of the Quality System
• Quality Procedures examples include

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ATLAS Implementation Using GAMP Guidelines

• Keys steps involved for suppliers of computer
  systems to ensure that their products can be
  successfully validated

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Protecting Your Automation Investment

• Program developed and piloted in 2003 with
  several Pharmaceutical Customers
• Focused Program targeted at legacy
  Hardware/Software Conversion
• DMC Logic Master to Concept, Modsoft to Concept
• 984/584 - Quantum

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Conversion Methodology

• Conversion Methodology
• Automatic Conversion
• Manual Conversion
• Dead Code Removal
• New Code insertion
• Underpinned with Change Control

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Conversion Methodology

• Automatic Conversion
• Using Modsoft Converter Utility
• IAT Modsoft Symbol and Descriptor, Concept
  Variable Tool

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Conversion Methodology

• Manual Conversion
• Traffic Cop and Memory Map configuration
• Loadable instantiation

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Conversion Techniques

• Minimize Network Logic Modifications
• Minimize Variable Reordering
• Create Compatible LOADABLES
• Use Existing Networks
• Hard-Code Data Initialization

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Minimize Network Logic Modifications
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Leveraging Internal Quality Documents

• Internal Schneider Quality Documentation
• Functional Specifications, Test Specifications
• Training Material
• 984 Ladder Logic Instructions, Concept etc.

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Example of Standardizing Models for Batch

• S88 Tag Naming conventions
• S88 Physical Model Partitioning
• Simulation Techniques (Delta V, Mimic, i-Batch)
• Batch interface components (Phase Control
  Interface)
• Software migration interface (SCoDs, EFBs,
  etc.)

Library of Standards -Tag Names -Control Modules
Build New/Adapted (standard)Solution For Projects
Plant Model
Functional Spec
Test Auto Generate App Docs
PID Mechanical
UAG/Assign Plant to System
System Model
Project Definition