Commercial Processing Example:

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Chapter 4

• Commercial Processing Example
• IQF Cooked Shrimp

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Since HACCP Plans are very product, process, and
plant specific, ABC Shrimp companys plan may
not suitable for firms actually processed cooked
shrimp.
REMEMBER!
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IQF Cooked Shrimp Processing Narrative

• Incoming materials
• Frozen, raw
• Fresh, raw
• Packaging materials
• Processing
• Thawing (50-65F)
• Size grader
• Peeling
• Razor slide
• Tumbler/deveiner
• Conveyer/cull table

• Cold storage
• Cooking
• Shuffler
• Cull table
• Spiral freezer
• Glazing
• Packaging
• weight/pack/label
• Master case/palletize
• Storage
• First-in, first-out basis

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Process Flow Diagram

• Receiving
• Storage
• Thawing
• Size grading
• Peeling
• Razor slide
• Tumbler/deveiner
• Cull table
• Cold storage

• Cooker
• Shuffler
• Cull
• Spiral freezer
• Glaze
• Weigh/pack/label
• Mastercase/palletize
• Frozen storage

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Model Sanitation Standard Operating Procedure
(SSOP)

• Safety of water
• Condition and cleanliness of food contact
  surfaces
• Prevention of cross-contamination
• Maintenance of hand washing, hand sanitizing, and
  toilet facilities
• Protection of food, food packaging material, and
  food contact surfaces from contamination
• Proper labeling, storage, and use of toxic
  compounds
• Control of employee health conditions and
• Exclusion of pests from the food plant

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