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Integrity Management Workshop

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PHMSA Integrated Audit Modules. Module AR, Assessment and Repair ... (26) On-going Pigging and Liquids Sampling Plan (27) H2S Sampling Program ... – PowerPoint PPT presentation

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Title: Integrity Management Workshop


1
Integrity Management Workshop
  • Southern Gas Association
  • Integrity Management Workshop

2
Agenda
  • PHMSA Integrated Audits
  • Special Permits
  • 80 SMYS
  • Class Location

3
PHMSA Integrated Audit Modules
  • Module AR, Assessment and Repair
  • Module CR, CRM, SCADA, and Leak Detection
  • Module DC, Design and Construction
  • Module EP, Emergency Preparedness and Response
  • Module FS, Facilities and Storage
  • Module MO, Maintenance and Operations
  • Module PD, Public Awareness and Damage Prevention
  • Module RM, Risk Management
  • Module RP, Reports
  • Module TD, Time-Dependent Threats
  • Module TQ, Training and Qualification

4
Module AR, Assessment and Repair
  • Module AR, Assessment and Repair, Sub-Module
    AR.IL, In-Line Inspection (Smart Pigs)
  • Module AR, Assessment and Repair, Sub-Module AR,
    PTI, Integrity Assessment via Pressure Test
  • Module AR, Assessment and Repair, Sub-Module
    AR.EC, External Corrosion Direct Assessment
    (ECDA)
  • Module AR, Assessment and Repair, Sub-Module
    AR.IC, Internal Corrosion Direct Assessment
  • Module AR, Assessment and Repair, Sub-Module
    AR.CD, Confirmatory Direct Assessment
  • Module AR, Assessment and Repair, Sub-Module
    AR.LSR, Low Stress Reassessment
  • Module AR, Assessment and Repair, Sub-Module
    AR.RC, Repair Criteria
  • Module AR, Assessment and Repair, Sub-Module
    AR.RMP, Repair Methods and Practices

5
Assessment and Repair, Sub-Module AR.IL, In-Line
Inspection (Smart Pigs)
6
Module RM, Risk Management
  • Module RM, Risk Management, Sub-Module RM.HC, IMP
    High Consequence Areas
  • Module RM, Risk Management, Sub-Module RM.HR,
    Other Areas of Greater Risk
  • Module RM, Risk Management, Sub-Module RM.TI,
    Threat Identification
  • Module RM, Risk Management, Sub-Module RM.DI,
    Data Integration
  • Module RM, Risk Management, Sub-Module RM.RA,
    Risk Analysis
  • Module RM, Risk Management, Sub-Module RM.QA,
    Quality Assurance
  • Module RM, Risk Management, Sub-Module RM.BA, IMP
    Baseline Assessments
  • Module RM, Risk Management, Sub-Module RM.CA, IMP
    Continual Evaluation and Assessment

7
Special Permit
  • 80 SMYS Special Permit
  • Class Location Special Permit

8
PHMSA Special Conditions (Pre-Commissioning)
  • Construction
  • (8) Field Coating
  • (15) Welding Procedures
  • (16) Depth of Cover
  • (17) Construction Quality
  • (18) Interference Current Control during
    Construction
  • Testing
  • (19) Hydrostatic Test Levels
  • (20) Assessment of Test Failures
  • Pipe Manufacture
  • (1) Steel Properties
  • (2) Manufacturing Standards
  • (3) Fracture Control
  • (4) Steel Plate QC
  • (5) Pipe Seam QC
  • (6) Mill Hydrostatic Test
  • (7) Pipe Coating
  • (9) Trenchless Pipe Coatings
  • Material Design
  • (10) Bends Quality
  • (11) Fittings
  • (12) Design Factor Pipeline

Numbers correspond to the Condition in the
Permit
9
PHMSA Special Conditions (Commissioning)
  • Operational Implementation
  • (13) Temperature Control
  • (14) Overpressure Protection Control
  • (18) Interference Currents Control
  • (21) SCADA Capabilities
  • (22) SCADA Procedures
  • (23) Mainline Valve Control
  • (24) Pipeline Inspection
  • (25) Gas Quality Monitoring
  • (26) On-going Pigging and Liquids Sampling Plan
  • (27) H2S Sampling Program
  • (28) Gas Quality Control
  • (29) Gas Quality Monitoring Equipment
  • (36) Pipeline Markers
  • (42) Damage Prevention Route Submission to One
    Call

Numbers correspond to the Condition in the
Permit
10
PHMSA Special Conditions (Post-Commissioning)
  • Operational Implementation
  • (30) Cathodic Protection
  • (31) Interference Current Surveys
  • (32) Corrosion Surveys
  • (33) Verification of Cathodic Protection
  • (34) Initial Close Interval Survey
  • (35) Initial Coating Assessment
  • (39) Initial ILI
  • Post Commissioning Operations
  • (37) Pipeline Patrolling
  • (38) Monitoring of Ground Movement
  • (40) Future ILI
  • (41) Direct Assessment Plan
  • (42) Damage Prevention
  • (43) Anomaly Evaluation and Repair Potential
    Impact Radius
  • (44) Reporting Immediate
  • (45) Reporting 30 Day
  • (46) Annual Reporting

Numbers correspond to the Condition in the
Permit
11
Class Location Special Permit
  • Special Permit Segment
  • Inspection Area (plus 25 miles both direction)
  • PHMSA 27 Conditions

12
Conditions required to be completed and
implemented to allow Special Permit operation of
Pipelines
  • Conditions Related to Operations/Construction
  • 12 Damage Prevention / CGA Best Practices
    Entire Inspection Area
  • 16 CP Test Stations Required within HCAs (1/2
    mile spacing) - Entire Inspection Area
  • 17 CP Remediation Correct low annual CP
    readings within 6 months - Entire Inspection Area
  • 22 Shorted Casings Correct shorts within the
    special permit segments
  • Conditions Related to Initial Testing (special
    permit segments)
  • 5 DCVG/ACVG testing In Special Permit
    segments within 1 year
  • 21 Girth Welds on Main Lines Girth weld
    investigation
  • 23 Pipe Seam Evaluations Hydrotest if seam
    threat exists
  • 24 Hydrostatic Testing If applicable
  • Conditions Related to Initial Testing (special
    permit inspection area)
  • 3 Initial CIS Entire Inspection Area
  • 6 Stress Corrosion Cracking Evaluation (SCCDA)
  • 13 Fourteen Day Notice of Excavations related
    to special permit testing
  • 18 Interference Currents Control Identify AC
    interference issues

13
Conditions required to be completed and
implemented to allow Special Permit operation of
Pipelines
  • Changes to IMP or OM
  • 2 IMP Special Permit segments become covered
    segments in the IMP
  • 4 Recurring CIS of the special permit segments
    Per 192 Subpart O
  • 8 ILI Reassessment intervals per 192 Subpart O
    Add language to OM
  • 9 CIS Reassessment intervals per 192 Subpart O
    Add language to OM
  • 10 Max Reassessment Dates for ILI per Part
    192.939 (add language to IMP)
  • 11 Future ILI Reassessment Dates per Part
    192.939 (add language to IMP)
  • 19 Field Coating Girth weld coating
    investigations each time ILI is run
  • 20 Anomaly Evaluation and Repair - Document ILI
    tool tolerances, repair criteria and response
    time (add language to IMP)

14
Conditions required to be completed and
implemented to allow Special Permit operation of
Pipelines
  • General Information Conditions
  • 1 MAOP Operate at or below existing MAOP
  • 14 Status of HCAs Special Permit cannot
    impact HCA assessments
  • 25 Records Keeping (Hydrotest results, MTRs,
    Compliance w/special permit)
  • 26 Contiguous Segments Extension of special
    permit for contiguous segments
  • 27 Certification by Sr. Executive officer that
    all conditions of the permit are met due within
    1 year of the permit
  • Reporting
  • 7 DCVG or ACVG, CIS SCCDA Report results to
    PHMSA
  • 15 Reporting Initial 3 Month report and
    Annual Reports thereafter

15
Thank You!
  • Questions?
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