The

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The Tadir-Gan Group
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Tadir-Gan Precision Products
Ortal Diecasting
Tadir-Gan Europe
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TG Group Organigram
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Tadir-Gan Europe
Since December 2006 , The new TG Group covers the
three High Pressure Die Casting processes
Magnesium, Aluminum and Zinc, with a full
synergic cooperation and higher capabilities.
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Group Overview
Tadir-Gan and Ortal are the biggest casting
companies in Israel for Aluminum, Magnesium and
Zinc die casting, with more than 30 years of
experience. Tadir-Gan , Al HPDCLocation
Alon Tavor Staff 165
EmployeesArea 12.000 m² Turnover 40
Millions Ortal, Mg Zc HPDC Location
Jordan ValleyStaff 200 EmployeesArea 13.0
00 m² Turnover 35 Millions
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Group Overview
Tadir-Gan Europa (Turkey), Al HPDC Location
Istanbul Machines 3 diecasting machines, 750T to
1350T a range of machining
options Staff 35 Employees Area 5000
m² Turnover (2009) 9 Million DUNS
56-575-7788 Address Büyükçekmece, Çakmakli
mahallesi, Haliç Yapi Kooperatifi, 4. Bölüm, 9.
Cadde No.80 Ista
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TG Group 2008

• Good engineering and commercial relationships
  with Worldwide OEMs , and Tier 1 suppliers
• More then 85 of total turnover are automotive
  parts About 50 to the German market
• Capacity with existing machines Zinc - up to
  4,000 tons , Magnesium up to 1800 tons
  Aluminum up to 5,500 tons.
• Full range of services to fulfill client demands
  Early continuous engineering involvement ,
  design process development , dedicated
  secondary operations solutions (machining,
  assembly, surface treatments).
• Product continuous improvement optimization.
• Representatives warehouses abroad, at each
  significant sales destination.

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Production Capabilities
Automated die casting machines linked to
production lines of Trimming, tumbling and
sandblasting Modern CNC machining centers
Automated assembly lines , incl. leakage
testAl Die casting14 machines (750t
1800t) Mg - Die casting 10 machines (200t
1400t) Zn Die casting14 machines (20t 200t)
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Design Development
Full design service

• CAD Modeling (3D) - Final modeling and 2D
  drawing.
• Analysis of products geometry and structure
• CAD systems Catia 5, PRO-E, UG Cimatron .
• FEA - Finite Element Analysis
• Rapid prototypes, mainly recommended with
  Helping-tool .
• Experimental verification
• Flow material simulation (die filling and
  solidification)

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In-House Quality (Instruments Tools)
Certified in accordance toISO 90012000/ TS
ISO 16949 / ISO 14001
SPECTROMETER
INCOMING INSPECTION
X-RAY
QUALITY CONTROL
CMM (XYZ)
TENSIOMETER
GAUGES
CAPABILITY STUDIES
QUALITY ASSURANCE
GRR
POKE YOKE
SPC
CONTINUOUS IMPROVEMENT
FMEA
DOE
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Ortal Die-Casting Zinc Magnesium
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Ortals Location
TG

ORTAL is located in Kibbutz Neve-Ur, near the
Jordanian Boarder , only 1 hour away from the
main sea-port and 2.5 hours from DSM, one of
Ortals Magnesium sources.
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ORTAL Primary Customers

• OEMs
• GM - Reverse Piston (as a sole supplier, started
  on 1998)
• VW/AUDI - Gear housings (as a sole supplier,
  started on 1998)
• RITTAL Electrical Cabinet components (Most of
  the projects as a sole supplier, started on
  1982)

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ORTAL Primary Customers

• Tier 1 Tier 2 Automotive Suppliers
• AUTOLIV - Air-bags housings (as a sole
  supplier, started on 1998)
• KOSTAL - Navigation Retainers, Housings (as a
  sole supplier, started on 1997)
• WEBASTO - Sun Roof Components (as a sole
  supplier, started on 1997)
• FICOSA - Steering Locks
• TRW - Safety belts and Steering Wheels
  components (as a sole supplier, started on
  1995)
• KSS/ BREED - Air-bags housings, Steering Wheels
  (Few projects as a sole supplier, started on
  2000)
• VALEO - Different Parts in Several Assemblies
  (in most of the projects as a sole supplier,
  started on 1992)
• ZF NACAM - Steering Columns Parts (as a sole
  supplier, started on 2001)
• NSK - Steering Columns Components (as a sole
  supplier, started on 2001)

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Engineering Achievements
The first Magnesium steering wheel without an
insert in the center the metal hub became an
integral part from the casting of a 3 spokes
steering wheel of only 485 gr.
Mg AM50, 485 gr.
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Engineering Achievements

• Crashworthy seat support for a civilian
  helicopter made from Magnesium - Fully
  approved by Aviation authorities.

Mg AM60, 783 gr.
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Engineering Achievements

Rudder Pedal Assembly for Passenger Jet Aircraft,
converted from Alum Significant improvements in
weight reduction, mechanical function and
reduced costs .
Mg AZ91, 986 gr.
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• Ortal Produces over 400 different parts , mostly
  complex shapes , from few grams up to 2 Kg
• Ortal Parts are Assembled in the most known OEM
  platforms to which Ortal is mostly the sole T2
  supplier-

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Steering columns Tubes
Mg AM50, 368 gr.
Mg AZ91, 678 gr.
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Steering columns Brackets
Mg AZ91
Mg AZ91, 469 gr.

Mg AZ91, 482 gr.
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Steering Locks
Mg AM60, 203 gr.

Zn Z410, 391 gr.
Mg AM50, 199 gr.
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Gear Components
Mg AZ91, 183 gr.
Mg MRI, 1560 gr.
Mg AZ91, 221 gr.
Mg AZ91, 1,180 gr.
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Air-Bags Components
Mg AM60, 135 gr.
Mg AM50, 147 gr.

Mg AM60, 247 gr.
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Safety-Belt Components
Mg AZ91, 93 gr.

Zc Z410, 121 gr.
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Interiors
Back mirror Mercedes Benz S Type
Mg AM50, 76 gr.

Radio Cover Audi A6
Mg AM50, 94 gr.
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Interiors

Center Console
Mg AZ91, 1300 gr.
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Interiors

Cover
Mg AZ91, 252 gr.
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Exteriors
Mirror Base

Zn Z410, 470 gr.
Wiper Housing
Zn Z410, 101 gr.
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Motor Housings
Mg AM50, 60 gr.
Mg AZ91, 109 gr.
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Steering Systems Housings
Mg AZ91, 214gr.
Mg AZ91, 41 gr.
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Non-Automotive
Electric Cabinet Components
Zn Z410, 474 gr.
Zn Z410, 380 gr.
Electric Cabinet Components
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Tadir-Gan Precisions Products Aluminum
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Customers
TG clip
Tadirgan customer list encompasses some of the
worlds leading automotive manufacturers ,
including
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Oil Pans
TG clip
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Transmission Parts
Al gr.
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Front Covers
Al, gr.
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Assembled Products
1.6-1.8 liter engine OPEL 450,000 pcs/year 6
variations
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Assembled Products
Gearbox Component GFT 300,000 pcs/year
Bearing(depth controlled force fitting)
2 x bushings(flush assembly)
Sealing ring
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TG Group
Tadir-Gan
Ortal
AluminumHPCD
Magnesium ZincHPDC
GM Supplier Award 2001-2002
ZF Ls Best Supplier 2004
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TG Group - Customer Benefits
Your advantage

• Aluminium, Magnesium, Zinc? Comprehensive
  capabilities from one supplier
• Special agreement with Dead Sea Works? Links the
  Mg price to Aluminum LME? R D consortium for
  the development of new high- temperature alloys
• Pro-active ? Continuous suggestions for cost
  reduction / product optimisation
• Quality? Best performances

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New Magnesium Alloy replaces Aluminum in
Powertrain Applications MRI153M and MRI230D,
magnesium alloys for elevated temperature
applications are attractive alternatives to
replace A380 in powertrain applications. MRI
alloys exhibit a high tensile, compressive
fatigue strength combined with improved
ductility, noise damping capacity characteristics
and similar creep behavior in comparison to A380.
With today's Mg Al prices, MRI alloys present
cost competitiveness coupled with excellent
performance in order to replace Al alloys in
these applications.


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New Magnesium Alloy replaces Aluminum in
Powertrain Applications   . A successful
casting of an oil pan in MRI 230D (originally
cast in A380), performed by Ortal, produced a
part weighing 2.1 kg, about a 1/3 less compared
to the Al oil pan. The product gives a similar
performance in terms of mechanical properties,
creep resistance, machining, leakage test and
other relevant post process operations. This
successful trial should lead to the development
and production of different Mg powertrain
applications such as crankcases, bedplates,
different brackets, gear boxes, clutch housings,
oil pumps and oil pans.  Note The MRI alloys
are a Dead Sea Magnesium development.  


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• Thank you
• From the
• Tadir-Gan Group