Title: Metals Service Center Institute Northern Ohio Chapter Town Hall Meeting
1Metals Service Center InstituteNorthern Ohio
ChapterTown Hall Meeting
2BOB WEIDNER President Chief Executive
Officer Metals Service Center Institute
3Capacity Utilization Durable Manufacturing
85.0 82.5 80.0 77.5 75.0 72.5 70.0 67.5
www.Economagic.com
November 4, 2003
4Recessions
5Recovery Preconditions
- Low Interest Rates
- Improved Financial Market Conditions
- Tax Cuts
- Weaker Dollar
6However
- GDP Anemic
- Unemployment High
- Under-employment
Jobless Recovery
7Economic Landscape
- Struggle continues for manufacturers
- Chicago Tribune 7-4-03
- Unemployment rate jumps to 9-year high
- Chicago Tribune 7-4-03
8Declining State of Manufacturing
- Over 2.8 million manufacturing jobs lost in
past 3 years - Manufacturing employment in the U.S., currently
at approximately 14.8, has fallen below the
level at which it was first officially
announced - The flight of labor-intensive goods-making
tasks to low wage countries isnt the only
reason for manufacturing unemployment anymore.
Lately its been big companies tendency to
order parts from foreign countries that has cost
small to medium-sized U.S. family firms a lot of
business. (Los Angeles Times 5/18/03)
9Metalworking Alliance to Save North American
Manufacturing
- Need for collaborative coalition of metals and
manufacturing groups - We need to elevate awareness level of the
manufacturing crisis - Large and small manufacturing businesses need
to work together to insure fair and free trade - Securing Americas Future The Case for a
Strong Manufacturing Base
Joel Popkin Study
10MSCIs Role
- Leverage the strength of our diverse membership
base focusing it on saving N. A. manufacturing - Utilize our chapter infrastructure to conduct 5
town hall meetings by year-end - ? Chicago on 8-21, Charlotte on 10-9, Atlanta on
10-16, Los Angeles on 10-21, Cleveland on 12-2
and 7-10 more scheduled in 2004 - CEO fly-in to Washington, D.C. in February
- Coalition for a Sound Dollar
11BILL HICKEY President Lapham-Hickey Steel
Corporation
12Currency Manipulation
- Market fundamentals have historically not set
the value of the Japanese Yen, Taiwanese
Dollar, Korean Won and Chinese Yuan
Governments Have! - Chinas growing trade surplus and huge foreign
investment inflows would suggest one thing a
stronger yuan reality is visa vie the U.S.
dollar theres been no change - Optimism that Treasury Secretary Snow
understands the issue
13The U.S. Current Account Deficit
6 Mos.
Source U.S. Department of Commerce October 7,
2003
14Factory Jobs in Decline
37th Consecutive Monthly Decline in Manufacturing
Jobs
U.S. MANUFACTURING JOBS Seasonally Adjusted,
scale in millions
01
02
03
Source U.S. Bureau of Labor Statistics
October 7, 2003
15Coalition for a Sound Dollar
- Coalition of over 80 trade associations focused
on achieving a sound dollar policy
www.sounddollar.org - Growing momentum to utilize Section 301 of the
Trade Law of 1974 to get the Administration and
Congress to address currency manipulation - IMF Article 4
- Various provisions of WTO regulations
16 Personal Commitment Participation
- Write your elected officials (federal, state
local) - Invite elected officials into your plants
- Hold elected officials accountable to take a
stance on pro-manufacturing agenda - Get engaged in championing manufacturing at
home . . .
17MICHAEL SIEGAL Chairman Chief Executive
Officer Olympic Steel, Inc.
18MSCI Town Hall MeetingSaving ManufacturingDec
ember 2, 2003
- Michael D. Siegal
- Chairman CEO
- Olympic Steel, Inc
19(No Transcript)
20U.S. DomesticHot Rolled Steel Prices
( per ton)
2004 Projected 350 per ton
Source Purchasing Magazine
21(No Transcript)
22Months Supply on Hand
Source Metals Service Center Institute
23Weekly Production and Operating Rates
Source American Iron and Steel institute
24Steel Production Statistics - as of October 2003
- Year to date production at 80,748,000 tons,
compared to 82,493,000 for the same period in
2002. - Year to date capacity utilization rate - 81.5, a
decrease of 2.1 from the previous year, trending
upward. - Steel consumption is expected to cap at 114
million tons for 2003, compared to 115.5 million
tons for 2002. 2004 projections are at 116.6
million tons, trending rapidly upward - Service center shipments at 36,944,000 tons for
2003, compared to 37,682,000 tons for the same
period in 2002.
Source - American Iron and Steel Institute
(AISI), Metal Service Center Institute (MSCI),
and Goldman Sachs
25Imports in Tons
Source US Census Bureau
26Euro and Canadian Dollar
Source Bloomberg
27Brazilian Real (inverted)
Source Bloomberg
28Korean won (inverted)
Source Bloomberg
29US Price Premiums
Source Metal Bulletin, Purchasing Magazine
30Finance/Credit Environment
- Steel industry on Office of Currency and
Comptroller (OCC) watch list. - Lending is now asset based.
- High fees and premiums.
- The ratio of debt to EBITDA tightening.
- Severe reduction of international credit
insurance, limiting availability of imported
steel. - Continued bank consolidation.
31(No Transcript)
32MITCH HECHT Vice President, External Affairs
Public Policy International Steel Group, Inc.
33International Steel Group Inc.
Steel Industry Trends
34International Steel Group Inc.
- Major consolidation and restructuring in North
America - Trade restraints lifted with NAFTA and WTO
- Convergence of USA and Non-USA pricing
- Emergence of China as opportunity and threat
- May see disconnection of US prices and US
economy? - Raw materials becoming a driver of price?
- USA pursues European Model
35Substantial Progress In Consolidation
Bankrupt
36Groundbreaking New Labor Contract
- New ISG labor agreement reached with USWA on
December 23 - cost significantly below historical standards
with no exposure to onerous legacy liabilities - workers have potential for high pay, depending on
productivity and profitability - Ratification by 90 on February 18, 2003
Operating Considerations
Economic Considerations
Corporate Governance
- Job descriptions
- Job classes
- Line of progression
- Schedules
- Safety committees
- Grievance procedure
- Employee security
- Health care
- 401(k)
- Holidays
- Shift premium
- Pension plan (defined contribution)
- Profit sharing
- Vacations
- Retiree benefits (VEBA)
- Wage scale
- Contracting out
- Access to board of directors
- Neutrality
- Ratio of represented workers
- Officer compensation formula
- Successorship
37Labor Efficiency
Man Hours per TonCold Rolled Coil
Source World Steel Dynamics estimates as of
February 2003 for reference plant comparisons.
Management estimates for ISG
38Comparison to the Global Cost Curve
World Cost Curve - Cold Rolled Coil
500
483
474
443
443
417
75
75
Current Price 375
401
75
75
20
391
388
400
386
25
359
356
355
75
348
75
75
20
141
20
129
139
320
318
75
75
109
97
123
57
25
300
1
64
75
61
72
102
21
26
64
Per Ton Shipped
39
126
120
200
147
153
150
156
146
134
150
146
125
136
118
126
101
100
153
143
119
117
118
115
114
114
111
109
109
111
108
105
98
0
ISG
Mexico
Brazil
C.I.S.
USA Mini-
China
Canada
South
Taiwan
Australia
USA
Japan
U.K.
France
Germany
mill²
Korea
Traditional
Raw Materials Cost
All Other Materials Cost
Labor Cost
Transportation Costs³
Notes 1 Total operating costs for cold-rolled
coil production (based on total
shipments) 2 Mini-mill scrap reference rate of
152/ton 3 Company estimates
Source World Steel Dynamics estimates as of
February 2003 for reference plant comparisons.
Management estimates for ISG
39USA Steel Prices Track The Overall Economy
Source World Steel Dynamics
40Steel Industry Conditions
- USA-export price arbitrage has been eliminated
Source World Steel Dynamics
41Source World Steel Dynamics
42Steel Industry Conditions
- Chinas new role as a long-term net importer is a
seminal event
Source World Steel Dynamics
43Steel Industry Conditions
- Projected 5.7 per annum growth in Chinas
consumption requires replicating entire US steel
industry
Source World Steel Dynamics
44Subsidized New Capacity Defies Reason
45Source World Steel Dynamics
46Global Trends in Steelmakers Costs
- Coke shortages 10 impact 0.4x delta
- Ocean freight (ore) 10 impact 1.5x delta
- Scrap (integrated) 8 impact 0.2x delta
- Natural Gas 10 impact 4.5x delta
- Labor Productivity 15 benefit
- Declining dollar
47U.S. Manufacturing Is Same Size It Was In 1959
Source Bureau of Economic Analysis
4820 Years of Jobs Decline
Source Bureau of Economic Analysis
49Majority of the Fortune 100 Exports Nothing
Source U.S. Census Bureau, Foreign Trade
Division
50Is the Deficit Sustainable?
Source Bureau of Economic Analysis
51DAVE PRITCHARD Chairman of the Board AJ Rose
Manufacturing Company
52Metals Service Center InstituteNorthern Ohio
ChapterTown Hall Meeting