Efficient Process Development through Modularity and Automation

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Company and Organization
Micro Process Technology
SIPROCESS
Contact

• Efficient Process Development through Modularity
  and Automation

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Company and Organization
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Automation and Drivesat a glance
AD business fields

• Organization

Manufacturing automation
Process automation
Electrical equipment for buildings
New Orders
14.108
38
Net Sales
2005/06 1)
12.848
31
7846,1
RDin of net sales
)
Group profitsin of net sales
1.57212,2
Employees
70.528
) EBITA in Mio. Euro
1) Fiscal year (October 1 September 30)
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Solutions for Process Industries - the AD SP
Portfolio
AD SP Solutions Process Industries
Automation Projects
Process Plant Engineering

• Portfolio AD SP

IPD
Integrated Process Development
Con
-
Detail
Commis
-
Plant
struction
support
sioning
Install.
Process automation solutions for Chemistry,
Pharma,Food and Beverage, Glass and Ceramics
Process Development and Engineering for Chemical
and Pharmaceutical Plants
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Micro Process Technology
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Micro technology changes process industry
Development of new products today
Research
Process development (Piloting, Scale-up)
Engineering, installation
Production
Time
Time
Production
Engineering, installation
Modularization, Standardization
Research, Process development
Preserve the effects
Scale-Up-free (intensified) process
Advantage for process developmentTime-to-Product
reduced!
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Technology Change
Micro process technology makes products and
services possible, that would not be possible
with conventional technologies
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SIPROCESS
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SIPROCESS The solution for process industries

• SIPROCESS
• is a modular, automated micro process system for
  chemical syntheses in RD and production

• What is SIPROCESS

Your benefit Faster process and product
development.
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SIPROCESS Features

• The modular automated micro process system for
  chemical syntheses
• For process development and production of initial
  quantities
• For liquid-liquid reactions

• SIPROCESSfunctions

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SIPROCESS Features

• The modular automatic micro process system for
  chemical synthesis
• For process development and production in
  laboratories
• For liquid-liquid reactions
• With all necessary functions from exact dosing to
  reaction, heat management, pressure control and
  sampling
• With compact, automated, easy-to-change modules
• Quick assembly, easy configuration change

• SIPROCESSfunctions

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SIPROCESS - Features

• The modular automated micro process system for
  chemical syntheses
• Open for the integration of individual components
• Every module is equipped with its own automation
  electronics for control of internal module
  functions
• Modules are linked to a data bus and to fluid
  supply by plugging them into the rack
• Higher-level automation on basis of SIMATIC PCS 7

• SIPROCESSfunctions

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SIPROCESS Module functions

• Functions

• SIPROCESSfunctions

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SIPROCESS Pulsation Reduction
Comparison of pumpsDosing of water 15 ml/min

• SIPROCESSfunctions

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SIPROCESS Micro Pressure Sensor
In-line pressure sensor

• SIPROCESSfunctions

30 µm Pressure Membrane
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SIPROCESS Design of Micro Reactor

• Temperature controlled micro reactor (closed
  loop control)
• Temperature controlled micro mixer / reactor
• Temperature controlled pre-mixing channels
• By-pass for a third fluid

• SIPROCESSfunctions

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SIPROCESS Characteristics of Micro Reactor
Pressure loss (temperature control channels)
Pressure loss (process channels)

• SIPROCESSfunctions

100 ml/min 2 bars
3 l/min 0.5 bar
Heat transfer
Cumulative residence time distribution
10 ml/min Bo 25
Re 1000kA 10 W/K
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SIPROCESS - Features

• The modular automatic micro process system for
  chemical synthesis
• Modules are linked to the back-plane bus and to
  power supply by plugging them into the rack

• SIPROCESSfunctions

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SIPROCESS Fluidic assembly

• SIPROCESSfunctions

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SIPROCESS - Features

• The modular automatic micro process system for
  chemical synthesis
• Open for the integration of solution-specific
  components

• SIPROCESSfunctions

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SIPROCESS - Features

• The modular automatic micro process system for
  chemical synthesis
• Every module is equipped with its own electronics
  for control of internal module functions

• SIPROCESSfunctions

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SIPROCESS - Features

• The modular automatic micro process system for
  chemical synthesis
• Automation by the industrial DCS SIMATIC PCS 7

• SIPROCESSfunctions

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SIPROCESS Automated operation

• Functions

• SIPROCESSfunctions

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SIPROCESS Automated operationFunction sequence

• SIPROCESSfunctions

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SIPROCESS Your benefit

• Costumer benefit

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Yesterday conventional
Today SIPROCESS

• Conventional lab set-up
• Installation 1-2 weeks
• Experiments 8 hrs per day

• SIPROCESS
• Installation lt 1day
• Experiments 24 hrs per day

• Costumer benefit

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The offer an individual solution package
Micro process technology consultancy
Customer specific solution
Solution testing

• Our offer

Build-up on site
Start-up on site
Training on site
Support and service on site
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Contact
Siemens AGAutomation DrivesSolutions Process
Industries Team SIPROCESSIndustriepark Höchst,
Bldg. G 81165926 Frankfurt am Main Germany Phone
49 (0)69 305 45677Fax [phone]
45679 Email sales.siprocess_at_siemens.comInternet
www.siemens.com/siprocess
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IPROCESS
S
Automatic. Fast. Strong.

• Enjoy a headstart with modular micro process
  technology.