Title: Pnpn DEVICES
1 Pnpn DEVICES
- silicon-controlled rectifier
- By
- Franco A. Catajoy
2Introduction
- The two- layer semiconductor diode has to three,
four, and even five-layer devices. A family of
four layer pnpn devices will first be
considered. - SCR (Silicon-controlled rectifier)
- SCS (Silicon-controlled switch )
- GTO (Gate turn-off switch)
- LASCR (Light-activated SCR)
- UJT (Unijunction transistor)
3Silicon-controlled rectifier
Within the pnpn devices, the silicon-controlled
rectifier(SCR) is unquestionable of the greatest
interest today. It was first introduced in 1956
by Bell Telephone Laboratories.
- Common areas of application for SCRs
- Time-delay circuits, regulated power
suppliers, static switches,motor controls
choppers, battery charger and heater controls.
Etch..
4In recent years, SCRs have been designed to
control powers high as 10 Mw with individual
ratings as high as 2000 A AT 1800 V.
- Basically, an SCR power controller consists of
the following - semiconductor power devices (SCR's and Diodes)
- a control circuit normally referred to as the
firing circuit - a means to dissipate the heat generated from the
semiconductor devices - protective circuits (fuses and transient
suppressors).
5The SCRs
- The heart of the SCR power controller is the
SCR (silicon controlled rectifier, also sometimes
referred to as a thyristor). The SCR has two
states, ON or OFF, and it allows current to flow
in only one direction. - Is constructed of silicon material with third
terminal for control
Why Silicon?
- high temperature
- high power capabilities
6 basic scr operation
- is different from the fundamental two-layer
semiconductor diode in that terminal, called a
gate, determines when the rectifier switches from
the open circuit state. it is not enough to
simply forward-bias the anode to cathode region
of the device.
-In the conducting region, the dynamic resistance
of the SCR is 0.01 to 0.1ohms and the reverse
resistance is 100 kohms or more.
7Graphic symbol of SCR
Anode must be positive with respect to the
cathode.
I gt
Gate
I A
A pulse of sufficient magnitude must be also be
applied to the gate to establish a turn-on gate
current, represented symbol by I gt
anode
cathode
FIG. 21.1 A
anode
p
n
n
p
Basic operation of an SCR
gate
cathode
FIG.21.1B
8Splitting is the best operation for the
four-layer pnpn structure FIG.21.1B into
three-layer transistor structure as shown in this
figure 21.2a then considering the resultant
circuit of FIG.21.2B
anode
pnp
I gt
anode
gate
npn
p
n
n
p
- cathode
cathode
gate
FIG.21.2A
9In FIG.21.2 is an npn devices while the other is
an pnp transistor.
- SCR has two states
- off states
- - SCR's can remain in the off state
even though the applied potential may be several
thousand volts. - on states
- - they can pass several thousand
amperes. When a small signal is applied between
the gate and cathode terminals, the SCR will
begin conducting within 3 microseconds. Once
turned on, it will remain on until the current
through it is reduced to a very low value, called
the holding current.
10Because the SCR allows current to flow in only
one direction, two SCR's are connected in an
inverse parallel configuration to control AC
current.
AC 'BACK TO BACK' SWITCH
11- If we ground both the cathode and the gate, and
apply a positive voltage to the anode, no current
will flow through this device. This is in keeping
with the basic four-layer diode. In this case,
however, we will not allow the applied anode
voltage to exceed the SCR breakover voltage.
Thus, if nothing happens, the SCR will remain
turned off indefinitely. - However, if we now apply a small positive
voltage to the gate lead sufficiently to forward
bias the cathode junction, the device will
immediately turn fully on. Again, this is in
keeping with the behavior of the basic four-layer
diode. The difference is that we can accurately
control the timing and the applied gate voltage,
if necessary. Thus, we can determine the
conditions under which the SCR will fire more
accurately than we can for the basic four-layer
diode.
12- Three SCR construction styles are available
- the disc (a.k.a. hockey puck)
- - The hockey puck style is an assembly that has
essentially the same physical shape as a hockey
puck. The construction provides excellent cooling
of the semiconductor material and is generally
used in higher current applications. - the module
- - SCR modules are assemblies in which the SCR's
are contained in a plastic enclosure with an
electrically isolated mounting plate. SCR modules
are becoming increasingly popular and modules
containing a variety of SCR configurations are
available. They are easy and inexpensive to mount
to a heat sink, they typically have large surge
current ratings and they provide electrical
isolation, allowing multiple modules to be
mounted on a common heat sink.
13- stud mount
- Modern SCR controllers generally use hockey puck
or module construction. HEATSINK
REQUIREMENTSSCR's emit about 1.5 watts of
energy in the form of heat, per ampere conducted.
Failure to dissipate this energy is perhaps one
of the main sources of SCR failure. The
reliability of SCR's decreases about 50 for
every 10C increase of semiconductor temperature.
Other critical parameters such as the dv/dt (See
glossary) rating and the blocking voltage rating
also decrease rapidly with temperature.
14- The heat generated by the SCR must be dissipated,
thus, all controllers have some means to cool the
SCR's. Typically an aluminum heatsink, with fins
to increase the surface area, is used to
dissipate this energy to air. Controllers with
relatively small current capacities rely on
natural convection. Higher current capacity
controllers use a fan to force air past the fins
in order to increase heat dissipation.