Emerging Opportunities: Industrial Processes

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Emerging OpportunitiesIndustrial Processes

• Ted Jones
• Sr. Industrial Program Manager
• June 13, 2007

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Industrial Sector Is a Big Opportunity
U.S. industry represents

• 37 of U.S. natural gas demand
• 29 of U.S. electricity demand
• 30 of U.S. greenhouse gas emissions
• More energy use than any other single G8 nation
• Large opportunities for
• Energy reduction
• Emissions reductions
• Fuel flexibility

• 32 quads of energy
• gt200,000 sites
• 14.3 million jobs
• 5,900 billion in shipments
• 980 billion in exports

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Industrial Energy Use
25.5 Quads
3.9 Quads
5.9 Quads
Natural Resource Extraction Industries
Process Materials Industries
Fabrication Assembly Industries
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Baseline Energy Consumption (CA)(Source
California Industrial Existing Construction
Energy Efficiency Potential Study, May 2006)
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Industrial Sector Energy Use by Subsector

• The refining, chemical, paper and metal
  industries together use 71 of total inputs of
  energy for heat, power, and electricity
  generation.

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Energy for Heat, Power, and Electricity Generation

• Process/Assembly
• (80)
• Process Heating
• Process Cooling Refrigeration
• Machine Drive
• Electro-Chemical Processes
• Other

• Boilers/Steam/Cogeneration (10)
• Conventional Boiler Use
• Cogeneration
• Building Use (Non-process)
• (7)
• Facility HVAC
• Facility Lighting
• Conventional Electricity Generation

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Energy for Heat, Power, and Electricity Generation

• Process/Assembly
• (80)
• Process Heating
• Process Cooling Refrigeration
• Machine Drive
• Electro-Chemical Processes
• Other

• Boilers/Steam/Cogeneration (10)
• Conventional Boiler Use
• Cogeneration
• Building Use (Non-process)
• (7)
• Facility HVAC
• Facility Lighting
• Conventional Electricity Generation

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Energy Consumption (Tbtu) by Industry and
Component
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Process Energy Use by SIC and Application
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For Example Process Heating

• The direct process end use in which energy is
  used to raise the temperature of substances
  involved in the manufacturing process.
• Fluid Heating - Metal Non-metal Heating
• Calcining - Smelting, Agglomeration
• Heat Treating - Curing and Forming
• Drying - Other

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What is the emerging opportunity?

• Is it a new, more efficient process technology?
• No silver bullet (although there are some
  technologies we should take a look at, e.g., DOE
  Super Boiler)
• Current environment for broader and deeper energy
  savings is driving members to re-assess
  industrial energy savings in the process area and
  to identify program opportunities.
• targeting industrial sub-sectors
• identifying cross-cutting, process-specific
  measures

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Cross-cutting Opportunities
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Emerging Program Models

• Sector-Specific Approaches
• Northwest Energy Efficiency Alliance is focusing
  on food processing and pulp and paper
• PGE and SCE are focusing on data centers,
  bio-tech, water treatment, agriculture, food
  processing, wineries and oil refining
• NYSERDA is focusing on sector-specific
  strategies, such as hospitality, municipal water
  and wastewater and industry.

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Industrial Process Energy is an Emerging
Opportunity for Programs

• CEE members are coming together through the
  Industrial Program Planning Committee
• to provide a forum for members to share program
  strategies in the industrial sector
• to tap into the collective experience of member
  industrial efficiency programs (Technical
  Assistance, Custom Projects, Demonstration
  Projects, SPC/Standard Offer)
• to identify and prioritize industrial
  opportunities resources (DOE, EPA)
• to recommend program strategies, as appropriate

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Why Now?

• Greater motivation to tap into process-related
  savings now
• Opportunity for more savings electricity,
  natural gas demand savings
• Greater flexibility in program design and
  performance measurement

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Thank you

• CEE staff contact information
• Ted Jones, Sr. Program Manager
• 617-589-3949, ext. 230
• tjones_at_cee1.org