Title: gypsum
1GYPSUM PRODUCTS
- Presented by
Guided By - Ashutosh Pai. Dr.
Amit Jagtap.
2- INTRODUCTION
- PRODUCTION OF CALCIUM SULFATE HEMIHYDRATE.
- SETTING OF GYPSUM PRODUCTS.
- TESTS FOR WORKING, SETTING, FINAL SETTING
TIMES. - CONTROL OF SETTING TIME.
3- NORMAL SETTING EXPANSION.
- HYGROSCOPIC SETTING EXPANSION.
- TYPES OF GYPSUM PRODUCTS.
- PROPORTIONING, MIXING CARING FOR GYPSUM
PRODUCTS. - SPECIAL GYPSUM PRODUCTS.
- INFECTION CONTROL.
4INTRODUCTION
- OBTAINED BY -
- As a by product of some chemical operations.
- Mined.
- USES -
- Molds casts.
- Making impressions -gt type I.
- Study models for oral and maxillofacial
structures.
5INTRODUCTION CONTD . .
- Important auxiliary materials for dental
laboratory procedures. - Plaster fillers (forms of silica) gypsum
dental investments. - OTHERS USES -
- Artifacts.
- Widely used in industries.
- Making walls of plaster (false ceiling).
6PRODUCTION OF -- CaSO4 1/2 H2O
- Calcining process
- Gypsum is ground subjected to
temperatures of 110C to 130C to drive off part
of the water of crystallization that is the
amount of water needed to convert gypsum to its
hemihydrate form. - It is done in a vat or a kiln open to air.
- Dry calcination wet calcination.
7PROCESS CONTD..
- As the temperature is raised the remaining water
is removed , and products are formed as indicated
. - 1100 1300
1300 2000 2000 10000
CaSO42H2O CaSO41/2 H2O
CaSO4 CaSO4 -
-
CALCIUM SULFATE HEMIHYDRATE
HEXAGONAL ANHYDRATE
ORTHOROMBIC ANHYDRATE
GYPSUM
8- Depending on the method of calcination, different
forms of hemihydrate can be obtained like - - a- hemihydrate (dental stone).
- ß- hemihydrate (dental plaster).
- a- modified hemihydrate.(made by boiling gypsum
in 30 aqueous solution of calcium chloride and
magnesium chloride).It is used primarily for
dies.
9WHY a ß DESIGNATIONS ?
- For tradition convenience.
- Difference between a ß -
- Difference in crystal size.
- Surface area.
- Degree of lattice perfection.
10Difference between a- hemimhydrate and ß-
hemihydrate.
- a hemimhydrate
- Type III , IV V
- Produced by wet calcination.
- Requires less water for mixing.
- Better packing ability.
- Low surface free energy.
- Crystal habit of hexagonal calcium sulfate .
- High apparent density.
- ß hemihydrate
- Type I II
- Produced by dry calcination.
- Requires more water form mixing.
- Less packing ability.
- High surface free energy.
- Crystal habit that of hemihydrate.
- Low apparent density.
11- DENTAL PLASTER
- (ß HEMIHYDRATE)
- DENTAL STONE
- (a - HEMIHYDRATE)
12SETTING OF GYPSUM PRODUCTS
- The reverse of reaction (1) describes the
reaction of calcium sulfate hemihydrate powder
with water to produce gypsum - -
- (CaSO4 ) 2.H2O 3H2O 2CaSO4 . 2H2O
-
unreacted (CaSO4 ) 2 1/2 H2O heat - The heat evolved in the exothermic reaction is
equivalent to the heat used originally in
calcination. - The hexagonal anhydrite reacts very rapidly,
whereas orthorombic anhydrite requires more time.
13SETTING REACTION
- PROPOSED THEORIES
- Colloidal theory
- hemihydrate water --gt colloidal state
through sol gel mechanism. - In sol state hemihydrate particles are
converted to dihydrate and as the measured amount
of water is consumed the mass converts to a solid
gel.
14PROPOSED THEORIES CONTD . .
- Hydration theory
- suggests that rehydrated plaster particles
join together through hydrogen bonding to the
sulfate groups to form the set material. - Dissolution precipitation theory
- (most widely accepted theory)
- based on dissolution of plaster and instant
recrystallization of gypsum, followed by
interlocking of the crystals to form the set
solid.
15PROPOSED THEORIES CONTD . .
- Hemihydrate is 4 times more soluble in water than
is the dihydrate near room temp (20C). Thus the
setting reaction can be understood as follows-- - hemihydrate water
- Suspension is formed that is fluid and workable.
- Hemihydrate dissolves until it forms a saturated
solution. - This saturated solution supersaturated in
dihydrate, precipitates out dihydrate.
16PROPOSED THEORIES CONTD . .
- Thus solution is no longer saturated with
hemihydrate, so it continues to dissolve. - Dissolution of the hemihydrate and precipitation
of dihydrate proceeds as new crystals form or
further growth occurs on the present crystals. - Reaction continues until no dihydrate
precipitates.
17W/P RATIO
- The ratio of the water to the hemihydrate powder
is usually expressed as the W/P ratio, or the
quotient obtained when the weight (or volume) of
the water is divided by the weight of the powder. - W/P ratio ? setting time , strength ,
setting expansion . - example if 100g is mixed with 60 ml of
water, the W/P ration is 0.6.
18W/P RATIO CONTD..
- Some typical recommended ranges
- Type II plaster -- 0.45 to 0.50
- Type III stone -- 0.28 to 0.30
- Type IV stone -- 0.22 to 0.24
- In preweighed bags powder mass variation may be
2
19Compressive strength as a function of w/p ratio
for five types of gypsum products.
- American National Standard Institute/ American
Dental Association (ANSI/ADA) Specification No 25
for dental gypsum products and the strength
values represent the wet strength at 1 hr.
20STAGES IN SETTING
- Upon mixing there is a continuous aqueous(FLUID)
phase present exhibiting pseudoplasticity - As the reaction proceeds the clump of growing
gypsum crystals interact, the mix becomes
PLASTIC. - The glossy surface disappears growing crystals
thrust apart converting the plastic mass into a
rigid solid, weak and FRIABLE. - The relative amount of solid phase increases and
then this friable mass becomes CARVABLE.
21TESTS FOR WORKING, SETTING AND FINAL SETTING
TIMES.
- MIXING TIME (MT)
- Time from addition of the powder to the water
until the mixing is completed. - mechanical mixing 20 to 30 secs
- hand mixing atleast 1 minute.
- WORKING TIME (WT)
- measured from the start of mixing to the
point where the consistency is no longer
acceptable for the products intended purpose. - Generally, a 3 min working time is adequate.
22TESTS FOR WT, ST AND FINAL ST CONTD..
- SETTING TIME
-
- The time that elapses from the beginning of
the mixing until the material hardens is known as
the setting time. -
- Reaction (2) requires a definite time for
completion .
23TESTS FOR SETTING TIME CONTD..
- LOSS OF GLOSS TEST FOR INITIAL SET
- The excess water is taken up in forming the
dihydrate so that the mix looses its gloss. -
- This occurs at approximately 9 mins .
-
- The mass still has no measurable compressive
strength.
24TESTS FOR SETTING TIME CONTD..
- INITIAL GILLMORE TEST FOR INITIAL SET
-
- The smaller needle is most frequently used
for cements but it is sometimes used for gypsum
products . - The mixture is spread out, and the needle is
lowered onto the surface. The time at which it
no longer leaves an impression is called the
initial set , noted as Initial Gillmore. - It takes place at approx 13 mins.
25TESTS FOR SETTING TIME CONTD..
- VICAT TEST FOR SETTING TIME
-
- Needle with a weighted plunger rod is
supported and held just in contact with the mix. - soon after gloss is lost the plunger is
released. - The time elapsed until the needle no longer
penetrates to the bottom of the mix is known as
the setting time.
26 A
B AVICAT NEEDLE BEING
USED TO MEASURE THE SETTING TIME IN GYPSUM.B
SET OF GILLMORE NEEDLES.
27TESTS FOR SETTING TIME CONTD..
- GILLMORE TEST FOR FINAL SETTING TIME
-
- Measured by using the heavier gillmore
needle. -
- The elapsed time at with this needle leaves a
barely perceptible mark on the surface is called
the final setting time .
28COMPRESSIVE STRENGTH OF A TYPE II MODEL PLASTER
DURING SETTING. THE W/P RATIO WAS 0.50 .
29READY-FOR-USE CRITERION
- Subjective measure .
- Ability to judge readiness improves with
experience. - The previously mentioned tests help us to
determine whether the set material is ready to
use but the test conclusions may vary with
variations in the W/P ratio , the time of mixing
and the particular product used.
30CONTROL OF SETTING EXPANSION
- The solubility can be increased or decreased.
- The number of nuclei of crystallization can be
increased or decreased. - The setting time can be accelerated or retarded
by increasing or decreasing the rate of growth of
crystals.
31CONTROL OF SETTING EXPANSION CONTD . .
- HOW DO WE ACHIEVE THIS ??
- IMPURITIES
- Add gypsum setting time shortened.
- (because of increase
in potential number of nuclei) - Orthorombic anyhdrite ? induction period
- Hexagonal anhydrite ? induction period
32CONTROL OF SETTING EXPANSION CONTD . .
- FINENESS
- Finer the particle size of the hemihydrate
faster the mix sets. - Particles are ground ? rate of
dissolution. -
number of nuclei. - W/P RATIO
- Higher w/p ratio fewer nuclei per unit
volume longer setting time. -
33CONTROL OF SETTING EXPANSION CONTD . .
- MIXING
- Faster the mix more rapid is set within
limit. - TEMPERATURE
- Little changes occurs between 0 to 50 0 c,
above 50 0 c ,retardation occurs and
above 100 0 c - no reaction takes place. As the reaction is
reversed hemihydrate are formed .
34CONTROL OF SETTING EXPANSION CONTD . .
- ACCELERATORS
- Sodium Sulphate - 3-4
- Potassium Sulphate - 2-3
- Sodium Chloride - 2
- Gypsum - lt 20
- Potassium sulfate
ROCHELLE - potassium sodium tartrate
SALT - The acceleration caused by an additive
depends on the amount and rate of solubility of
the hemihydrate versus the same effect on the
dihydrate.
35CONTROL OF SETTING EXPANSION CONTD . .
- RETARDERS
- Act by forming an adsorbed layer on the
hemihydrate and on gypsum crystals to reduce its
solubility.(organic materials) - forms a layer of calcium salt that is less
soluble than is the sulfate salt.(salts) -
- ORGANIC MATERIALS
- Glue, gelatin and some gums.
-
- SALTS
- Borax
1-2 - (sodium tetraborate decahydrate)
- sodium chloride 20
-
3610.7 Compressive strength of a model plaster
plotted against time when accelerators and
retarders are added to the plaster. The gain in
strength is a measure of the rate of hardening or
setting.
37SETTING EXPANSION
- Gypsum product shows linear expansion during the
setting due to outward thrust of crystals that is
change from hemihydrate to dihydrate. - Low 0.06 High 0.5
- CaSO42 H2O 3H2O
2 CaSO4 2H2O - Molecular mass 290.284 54.048
344.322 - Density(g/cm³) 2.75 0.997
2.32 - Equivalent volume 105.556 54.211
148.405 - Total volume 159.767
148.405
38SETTING EXPANSION CONTD . .
- Net change in volume is
- (148.405 159.767) 100 -7.11
- 159.767
-
- CRYSTALLIZATION MECHANISM
- crystals grow ? outward thrust or stress
develops ? expansion of the entire mass . - Practically the product is greater in external
volume but less in crystalline volume. -
39HYGROSCOPIC SETTING EXPANSION
40- TYPES OF GYPSUM
- IT IS OF THE FOLLOWING TYPES
- Impression plaster
TYPE I - Model plaster.
TYPE II - Dental stone.
TYPE III - Dental Stone , high strength . TYPE
IV - Dental stone, high strength TYPE
V - High expansion.
41IMPRESSION PLASTER TYPE I
- Composed of Plaster Of Paris.(ß- hemihydrate)
- Rarely used now a days for making impressions
(replaced by hydrocolloids elastomers). - USES
- Making final impression in constructing complete
dentures. - Bite registration material.
- For making impression impressions maxillofacial
prosthesis.
42MODEL PLASTERTYPE II
- It is called model plaster.(ß- hemihydrate)
- It is less strength and requires more water of
mixing - Its compressive strength is as low as 9 MPa and
tensile strength of 0.6 MPa. - Uses
- For making study casts models.
- For mounting .
- For flasking.
43DENTAL STONE TYPE III
- In 1930, a researcher at U.S Gypsum Corporation
learned that the plaster mold used for forming
rubber denture bases in a vulcanizer under steam
pressure became unusually hard over night. - gypsum had calcined under pressure formed a
much better quality of crystallized calcium
sulfate hemihydrate.
44DENTAL STONE TYPE III CONTD . .
- The product was soon patented as a gypsum.
- Since this discovery the process has been
performed in an auto clave. - It has a minimum 1 hr compressive strength of
20.7 MPa . - The setting time varies from 30 to 60 mins.
- USES
- For making master casts.
45DENTAL STONE, HIGH STRENGTH TYPE IV
- It is also called a DENSITE, IMPROVED STONE,
DIE STONE OR CRYSTACAL . - The surface dries more rapidly , the surface
hardness increases more rapidly than does the
compressive strength . - This is a real advantage in that the surface
resists abrasion , whereas the core of the die is
tough and less subject to accidental breakage. - It is mainly used as a die stone material.
46DENTAL STONE, HIGH STRENGTH, HIGH EXPANSION (TYPE
V)
- Exhibits higher compressive strength than type IV
. - The setting expansion has been increased from
0.10 to 0.30 - Rationale
- Certain newer base metal alloys exhibit
greater casting shrinkage . - Thus higher expansion is required in the
stone used for the die in order to compensate for
the alloy solidification shrinkage .
47TYPICAL PROPERTIES AS RECOMMENDED BY ADA/ANSI
SPECIFICATION NO. 25
48OTHER TYPES OF GYPSUM
- SYNTHETIC GYPSUM
-
- Formed as a by product of chemical reaction
involving phosphoric acid. - they have better packing ability than the
hemihydrate but are expensive . - Very few have succeeded.
49OTHER TYPES OF GYPSUM CONTD . .
- ORTHODONTIC PLASTER (WHITE STONE)
-
- Used for making orthodontic models.
-
- Its wet strength is 25 Mpa at 1 hr dry
strength is 45 Mpa. -
- Its workig time is 7 9 mins sets in about
14 mins. -
- W/P ratio recommended is 37ml/100g.
- setting expansion is 0.20
50PROPERTIONING MIXING CARINGFOR GYPSUM
- MIXING
- W/P ratio should be optimum.
- Preffered method for mixing is to add the
measured water first followed by gradual addition
of the preweighed water. This should be followed
by approximately 15 sec of hand mixing followed
by 20 to 30 sec of mechanical mixing under
vacuum. Guess work should NOT be done! -
51SECTION THROUGH A CAST OF SET STONE THAT WAS
IMPROPERLY PROPORTIONED MIXED
SECTION THROUGH A CAST OF SET STONE THAT WAS
PROPERLY PROPORTIONED MIXED.
52- DIFFERENT INSTRUMENTS USED FOR MIXING.
53PROPERTIONING MIXING CARINGFOR GYPSUM CONTD . .
- CARING OF THE CAST
- The gypsum casts are slightly soluble in water .
If the cast is immersed in running water its
linear dimension may decrease approximately 0.1
for every 20 mins. The safest method is to
immerse it in a solution containing saturated
solution of calcium sulfate. - If the storage temperature is raised to around
100 C shrinkage might occur.
54PROPERTIONING MIXING CARINGFOR GYPSUM CONTD . .
- CARING OF GYPSUM PRODUCTS
- Hemihydrate takes up water from the air readily.
- If the relative humidity exceeds 70 the plaster
takes up sufficient water vapour to start the
reaction . - This produces a few particles of gypsum on the
hemihydrate . - These crystals act as nuclei for crystallization
and thus there is a decrease in setting time . - Use of sealed containers is abvisable.
- This can be compensated by increasing the mixing
time.
55MICROSTRUCTURE OF CAST GYPSUM
- Set material contains acicular shaped gypsum
crystals with length ranging from 5 to 20 µm. - TWO distinct types of porosities are seen
- Due to residual unreacted water. These are
roughly spherical and occur between clumps of
crystals. These porosities will be seen in high
W/P ratio. - Due to growth of gypsum crystals. These are
angular spaces and occur between individual
crystals during their growth. These will be seen
in low W/P ratio.
56- A SHOWS POROSITIES DUE TO HIGH W/P RATIO.
- B SHOWS PORPSITIES DUE TO OPTIMUN W/P RATIO.
57DISINFECTION OF GYPSUM CASTS
- To prevent cross infection.
- The addition of disinfectants to the water used
for mixing 5 phenol and 2 glutaraldehyde,
have been proven to be effective and did not
change the properties of the set material. - Alternatively, casts and dies may be treated by
imersion in a disinfecting solution after each
clinical stage. - Autoclave sterilization is also possible but it
should be done under carefully controlled
conditions.
58ACCURACY AND POURABILITY OF GYPSUM PREWEIGHED
PACKAGES Journal of Prosthodontics, Volume
10, Number 2, June 2001 , pp. 86-90(5)
- PURPOSE
- The purpose of this study was to determine the
amount of gypsum provided by the manufacturers in
their preweighed packages and to determine the
amount of gypsum dispensed from the packages as a
function of the method used. - CONCLUSION
- Within the limits of this study, results
indicate that the use of a thorough method to
remove gypsum from preweighed packages was
important. Ideally, gypsum supplied in preweighed
packages should be weighed initially to ensure an
optimal water/powder ratio.
59SURFACE DETAIL, COMPRESSIVE STRENGTH, AND
DIMENSIONAL ACCURACY OF GYPSUM CASTS AFTER
REPEATED IMMERSION IN HYPOCHLORITE
SOLUTIONDepartment of Prosthetic Dental
Sciences, College of Dentistry, King Saud
University, Kingdom of Saudi Arabia. 8 June 2006
- PURPOSE
- The purpose of this study was to evaluate the
changes in surface detail quality, dimensional
accuracy, and wet compressive strength of dental
casts as a result of repeated disinfection in
slurry containing 0.525 sodium hypochlorite
solution.
60SURFACE DETAIL, COMPRESSIVE STRENGTH, AND
DIMENSIONAL ACCURACY OF GYPSUM CASTS AFTER
REPEATED IMMERSION IN HYPOCHLORITE SOLUTION CONTD
. .
- MATERIAL AND METHODS
- Two different test specimen configurations
were used, one for evaluating surface detail
quality and dimensional accuracy and the other
for compressive strength. Sixty specimens each
were made of type III and type IV dental stone
(Excalibur). Thirty specimens were immersed in
slurry, a supernatant solution of calcium sulfate
in distilled water (control casts), and 30 in
slurry with sodium hypochlorite (test casts)
solutions for 30 minutes and air dried for 24
hours. This process was repeated 7 times before
testing. Linear dimensional change, surface
detail quality, and wet compressive strength were
determined according to American National
Standards Institute/American Dental Association
(ANSI/ADA) standards. The data were analyzed
using 2-way analysis of variance and 2-sample
independent t tests (a.05).
61SURFACE DETAIL, COMPRESSIVE STRENGTH, AND
DIMENSIONAL ACCURACY OF GYPSUM CASTS AFTER
REPEATED IMMERSION IN HYPOCHLORITE SOLUTION CONTD
. .
- RESULTS
- For specimens prepared with type III and
type IV stone, treatment by immersion in slurry
(control casts) and in slurry with sodium
hypochlorite (test casts) resulted in an increase
(Plt.0001) in linear dimensional change. The type
IV casts treated with slurry with sodium
hypochlorite showed significantly less (Plt.0001)
mean linear dimensional change (0.025) compared
with type III stone casts (0.063), and the
values remained within the ANSI/ADA specified
standards. Both test solutions caused some degree
of erosion or damage to the surface quality of
casts made from type III and type IV stones.
However, the difference between the control and
test casts was not significant. Slurry with
0.525 sodium hypochlorite solution decreased the
compressive strength of both types of stones
significantly (Plt.001) compared with distilled
water slurry. However, the values remained close
to ANSI/ADA standards.
62SURFACE DETAIL, COMPRESSIVE STRENGTH, AND
DIMENSIONAL ACCURACY OF GYPSUM CASTS AFTER
REPEATED IMMERSION IN HYPOCHLORITE SOLUTION CONTD
. .
- CONCLUSION
- The results demonstrated that repeated
immersion of type III and type IV stone specimens
in slurry with distilled water and slurry with
0.525 sodium hypochlorite, along with drying in
air, caused a significant increase in linear
dimension and a significant decrease in wet
compressive strength. Although both the solutions
caused some degree of damage to surface details
for type III and type IV stones, the difference
was not significant.
63INFLUENCE OF SURFACE HARDENER ON GYPSUM ABRASION
RESISTANCE AND WATER SORPTIONJPD, VOLUME 90,
ISSUE 5, (NOVEMBER 2003)
- PURPOSE
- This study evaluated abrasion resistance and
water sorption with 4 commonly used gypsum die
materials with and without the application of
surface die hardeners.
64INFLUENCE OF SURFACE HARDENER ON GYPSUM ABRASION
RESISTANCE AND WATER SORPTION CONTD . .
- MATERIAL AND METHODS
- Three ADA Type IV (Vel-Mix, ResinRock, and
Silky-Rock) and 1 Type V die material (Die-Keen)
were evaluated for abrasion resistance after
application of 2 surface hardeners (Permabond 910
cyanoacrylate and Clear Coat). Thirty specimens
of each material were fabricated using an
impression of a standard brass die machined with
1-mm high ridges, sloped 45 degrees. Gypsum
materials were mixed according to manufacturers'
recommendations and allowed to set 1 hour before
separating. All replicated dies were allowed to
bench set for 14 days before testing. One hour
before testing, specimens were arbitrarily
assigned to 1 of 3 treatment subgroups
(n10/group) no treatment (control), coated with
Permabond 910, or coated with Clear Coat. In the
coated groups, die hardener was painted over the
grooves and air dried. Abrasion resistance
(measured by weight loss) was evaluated using a
reciprocal abrasion device in which a stylus
applied a 50-g mass perpendicular to the ridges.
Mass loss was determined using an analytical
balance before and after each test cycle. Five
sets of 20 unidirectional passes were made on
each specimen. A scanning electron microscope was
used to evaluate the surface of specimens in each
treatment subgroup. Water sorption was also
evaluated using 2 Type IV (Silky-Rock, ResinRock)
and 1 Type III (Microstone) gypsum materials.
Specimen dies were separated 1 hour after pouring
the impression and allowed to bench set 1 week
before testing. Five specimens from each material
group received a coating of a surface hardener 1
hour before testing. Specimens were placed in
distilled water for 15 minutes and differences in
mass were determined using an analytical balance
before and after each test. A 2-way analysis of
variance was completed followed by a Tukey post
hoc test (a.05)
65INFLUENCE OF SURFACE HARDENER ON GYPSUM ABRASION
RESISTANCE AND WATER SORPTION CONTD . .
- RESULTS
- The 2-way analysis of variance revealed an
interaction between product and surface coating
(P.0459). Given this interaction, the 12
combinations determined by surface treatment and
material type were considered individually using
the Tukey method. Vel-Mix, control (2.62 2.64
mg) had the most material loss and Vel-Mix, Clear
Coat (0.48 0.29 mg) had the least material
loss. Water sorption results indicated an
interaction between the gypsum material and the
surface treatment (Plt.0001). The control groups
of Microstone (299.2 49.6 mg) and Silky-Rock
(159.0 8.5 mg) showed the most water sorption
compared with the other treatment groups. - CONCLUSIONS
- This study demonstrated that a significant
improvement in abrasion resistance occurred only
with specific gypsum/surface hardener material
combinations. Also, water sorption decreased
significantly for Microstone and Silky-Rock
gypsum materials when a surface hardener was
used.
66REFRENCES
- PHILLIPS SCIENCE OF DENTAL MATERIALS
- 11th EDITION -- ANUSAVICE.
- DENTAL MATERIALS AND THEIR SELECTION 3RD EDITION
-- WILLIAM J. OBRIEN. - RESTORATIVE DENTAL MATERIALS 12TH EDITION --
GRAIGS. - JOURNAL REFRENCES.
67DISCUSSION ..
- X-ray diffraction data suggests that hemihydrate
particles remain in set product and estimates of
this data indicates 50 gypsum present in type IV
and V stones, about 60 in type II die materials
and more than 90 in plaster . This results
demonstrate higher concentrations of gypsum in
the weaker set material. - ?
68DISCUSSION CONTD ..
- The acceleration caused by an additive depends on
the amount and rate of solubility of the
hemihydrate versus the same effect on the
dihydrate. -
- ?
69THANK YOU ?