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www.protec-alliance.eu
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bsst.facilities.buildings
Facilities
plant 1
ballistics labor
plant 2

• stock
• production
• (jan 2006)

• sales
• service
• production

• quality
• RD
• loading

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bsst. facilities. RD
RD
software
prototyping
ballistics
logistics

• measure
• logistics
• APS

• bullet
• fragments
• v50
• photo analyses

• samples
• customer

• CAD
• modeller
• bodyscan

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bsst. facilities. production
Production
programming
spreading
taping
cutting

• highspeed
• 50 mm
• 300 per shift

• sealing

• fabrics
• ballistics

• individual
• series
• nesting

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1.Preparation
2.Body data
3.Production
4.Delivery
5.APS
Logistics
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1.Person Data
Location
Name
Identification
2.Person Cards
Identification
Location
Preparation
Additional Data
Barcode
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Bodyscan System
ASIS - individual serial Production
Textile systems
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1.Identification
2.Measurement
3.Contur Definition
4.Database entry
Body data
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1.Workshop
2.Comfort
3.Anatomy
5.Equipment
4.Body modification
6.Operational areas
Contur Defintion
7.Special body shapes
8.Female vests
9.Invisible
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Phase 1 - Standard Sizes

• Easy handling
• Low costs

• Poor wearing comfort
• Number of Sizes 4-6
• Protect. area not optim.

Phase 2 - Standard Sizes length

• Improved comfort

• Number of Sizes 20-30
• Still problems with long duty periods

Phase 3 - Standard Sizes length Individual
tuning

• No of sizes gt200
• Improved wearing comfort

• huge effort in production and logistics

Shape Codes
Phase 4 - Spline Model
New Modelling Technology
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Systems for female officers
3. Cups
4. Splines
2. Sewed
1. Male vests
Costs Comfort Zone of protection Number of
Cups Design Concealable Flexibility
-- -- -- -- --
-- -- - -
-- -- - -- -- -- -

Female solutions
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Polygon model
Spline model
ShapeCode

• No of shapes gt30.000
• personal body armor for every individual
• optimized ratio of protective area and comfort
• manufacturer handles logistic aspects
• Contur modelling with mathematical curves

Spline Model
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• symmetry
• protection area
• free breathing
• corset effect
• recreational sport
• training of critical areas

Physiology
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• Discreet look through flat design

• Two side adjustment shoulder straps

• Opening for panel loading in the outside

• True side protection due to overlapping panels

• Workwear fabrics

• Ecological certified materials (ÖkoTex100)

Design

• Anatomic shaped curve

• Wide Velcro for variable fixing

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APS System
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• Ballistic fibres

• Properties

Material
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Polyamid
Polyethylen
PBO
MOLECULE
FIBRE
Ballistic Fibres
Fabric
Shield
STRUCTURE
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Aramid
Polyethylen
PBO

• weight
• thickness
• moisture
• UV
• temperature
• aging

- - - -
-- -- --
fabrics
shield

• weight
• flexibility
• edge protection
• angled shot
• incl. stab protect.
• trauma value

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Properties
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Aluminium segments
metal rings
fabrics
laminats

• Ice picks
• needles
• weight
• mech.stability
• knife energy
• hitting energy
• ballistics
• Climate
• flexibility 1
• flexibility n
• costs

o
o -- - --
-- -- - o -- --
-- -
Stab protection
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Threat levels
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Kind of weapon
70
Handguns
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Long riffles
5
Fragmentations
2
Stab/Knives
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Others
Attack distance
51
0.0 - 1.5 m
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1.6 - 3.0 m
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3.1 - 6.0 m
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6.1 - 15 m
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gt 15 m
body armor
270 with vest
356 without vest
153 96 21
146 184 26
Statistics
682 dead officers (USA 1989 - 1998)
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1.Blunt Trauma
2.Offical test
3.Schockabsorber in heart and spinal area
Trauma Reduction
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start testing with in house shooting range
scientific developments
Shooting range
ammunition
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10 m
shooting unit
measuring unit
specimen

• point blank (90 corner)
• angled shot (25 corner)
• warm temperature (70C)
• cold temperature (-20C)
• moisture test
• pressed shot (100N)

Testing
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Certification of ISO 9000 quality management
system
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concealable
female
modular pouch
Modular system
jeans
shirtlike
tactical
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Concealable vest model.P7
"jacket" vest model.M1
Personal body armor
vest model.P6
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model.UM
model.UB
model.US
model.UT
multithreat vest
model.UN
tactical vests
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applications
tactical vests
ballistic blanket
ballistic shields
Tactical protection
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leg protection
Model.L1
Tactical applications
shoulder protection
Inserts
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Flexible Shields
Ballistic shields
Hardballistic shields
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business protection
vip vests
cases
Customized Applications
dog protection
hunter vests
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Systems for improved micro climate
1. Cotton shirts
2. Frottee inserts
3. Functional shirts with one layer
Micro climate
4. Functional shirts with two layers
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Male and Female
body armor underwear
for sports

• two layer structure
• pleasant mircoclimate
• antibacterial function
• different types available

Functional underwear