XSTREAM Process Gas Analyzers

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X-STREAMProcess Gas Analyzers

• Customer Presentation

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X-STREAM Overview

• Packaging options
• Common design for all 3 variations
• Measurement options
• Operator interface and connectivity
• Installation
• Service and maintenance
• Features and benefits
• Applications

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Packaging Options

• Three Variations

• General purpose
• Rack mount
• Tabletop

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Packaging Options - General Purpose

• Rack mount
• Standard 19 housing
• Small analyzer footprint
• Depth 13.6 inches (344,5 mm)
• Minimizes space required for cabinet
  installations
• Separation of physics and electronics with purge
• Case purge enables measurement of corrosive and
  toxic gases protecting the electronics and
  providing operator safety

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Packaging Options - General Purpose

• Rack mount

• Tabletop accessory kit to modify rack version

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Packaging Options - General Purpose

• X-STREAM replaces BINOS 100 Series, 755 and 880

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Packaging Options - Field Housing

• Wall mount
• Small analyzer footprint
• Width 19.1 inches (484 mm)
• Height 18.1 inches (460 mm)
• Depth 8.7 inches (222 mm)
• Minimizes overall space required for installation
• Minimal leakage
• Hinges and square sash fasteners outside of
  sealed compartment
• Safety glass directly glued to front cover
• Extended ambient temperature range
• -20 to 50 C (-4 to 122 F)
• Tropicalization for high ambient humidity

NEW
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Packaging Options - Field Housing

• Separation of physics and electronics with purge
• Case purge enables measurement of corrosive and
  toxic gases protecting the electronics and
  providing operator safety
• ATEX-approved Zone 2 non-incendive solution for
  non-flammable gases (type approval for CSA-C/US
  Div. 2 pending)
• Pressurization/purge systems for hazardous areas

NEW
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Packaging Options - Field Housing
NEW

• ATEX pressurization/purge systems for hazardous
  areas
• ATEX-certified pressurization system for Zone 1
• Similar system for Zone 2 with simplified
  pressurization
• Versions for flammable non-flammable gases

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Packaging Options - Field Housing

• CSA-C/US pressurization/purge systems for
  hazardous areas
• Upgrade with a CSA-C/US approved Z purge
• Type approval for CSA-C/US Div. 2 pending
• Versions for flammable non-flammable gases

NEW
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Packaging Options - Flameproof Housing
NEW

• Wall mount
• Smaller analyzer footprint
• Width 22.9 inches (580 mm)
• Height 20.1 inches (510 mm)
• Depth 11.5 inches (290 mm)
• Minimizes overall space required for installation

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Packaging Options - Flameproof Housing

• Extended ambient temperature range
• -20 to 50 C (-4 to 122 F)
• Tropicalization for high ambient humidity
• Separation of physics and electronics with purge
• Case purge enables measurement of corrosive and
  toxic gases protecting the electronics and
  providing operator safety
• Flameproof enclosure for hazardous areas
• Class I, Zone 1, Group IIB H2, T4
• Type approval for ATEX Zone 1
• Type approval for CSA-C/US Zone 1

NEW
NEW
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Common Design for All 3 Variations

• Reduced number of internal parts
• Reduces customer inventory
• Reduces required spare parts

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Common Design

• Compact card cage for wide range power
  supply and motherboard
• Card cage allows extension cards
  (e.g. TCD board)
• Easy removal of motherboard
  using detent springs

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Measurement Options

• Non-dispersive Photometry NDIR/UV/VIS
• Improved NDIR capability on X-STREAM platform
• New components, e.g. nitrogen monoxide
• Lower ranges, e.g. 0-100 ppm CO and 0-250 ppm NH3
• New benches with pyro-electric (solid-state)
  detectors are less sensitive to ambient
  temperature changes
• NDUV channels included
• Sulfur dioxide
• Nitrogen dioxide
• Dynamic ranges available analog output can be
  adjusted in the field between minimum and maximum
  concentration
• Paramagnetic Oxygen
• Solvent resistant cells
• Corrosion resistant cells
• Intrinsically safe cells

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Measurement Options

• Electrochemical Oxygen
• Long-term stability
• Thermal Conductivity
• Standard aluminum cells
• 3 components only in contact with sample gas
• Aluminum, glass and Viton
• Long-term stability of gas-filled reference side
• Corrosion and solvent resistant SS cells
• Completely welded
• Quartz coated
• Intrinsically safe cells

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Measurement Options

• Single or dual channel capability
• In series or parallel
• Flexible combinations of measurement principles
• All combinations of NDIR/UV/VIS, O2 and TCD
  available
• Sample handling options offered
• Autocalibration with internal valve block or
  external valves via digital outputs
• Gas sampling pump for basic applications
• Barometric pressure compensation
• Flow sensor via internal pressure switch

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Measurement Options

• Thermostatic control of physics compartment
• Enables low sample gas concentrations
• Enables measuring sample gas with higher dew
  point

Thermostatic control
Rack mount / tabletop
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Operator Interface and Connectivity

• Preferred language selectable during run-time
• English, French, German, Italian and Spanish
• 4 x 20 Characters alphanumeric display
• Easy to understand text in the chosen language
• Measurement information
• Analyzer status messages
• GP rack mount and tabletop with LCD only
• Two different displays available for field
  housing
• LCD for 0 to 50 C (32 to 122 F)
• VFD for -20 to 50 C (-4 to 122 F)

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Operator Interface and Connectivity

• 6 Keys to operate the menu

UP/ DOWN LEFT / RIGHT keys
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Operator Interface and Connectivity

• Status LEDs and keys labeled by use of icons
• Failure (red)
• Status message
• Maintenance request / function check / out of
  specification (red flashing)
• Status message
• Power (green)

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Operator Interface and Connectivity

• Communication capabilities
• RS 485/232 with Modbus RTU protocol
• Standard industrial protocol for easier
  connectivity
• Ethernet with Modbus TCP protocol

NEW
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Installation

• Light field housing enables easy installation
• Up to 26 kg (57 lbs.)
• Light flameproof version enables easy
  installation
• Approximately 57-63 kg (126-139 lbs.)
• Line Voltage 96 264 VAC, 50/60 Hz for
  worldwide installation

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Installation

• Standard I/O
• 2 optically isolated analog outputs 4(0) to 20
  mA
• 3 status relays
• Analyzer failure
• Maintenance request / out of specification
• Function check (e.g. in calibration)
• Ethernet interface or serial interface (RS
  485/232)
• Bi-directional interface

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Installation

• Optional I/O
• 8 digital outputs
• Concentration alarms (Pre-alarm and main alarm)
• Control of external calibration valves or
  calibration status
• 7 digital inputs
• Remote calibration control
• Remote valve control
• Remote pump control

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Installation General Purpose

• Rack mount and tabletop rear panels

Terminals for power and signal cables
Sockets for power and signal cables
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Installation Field Housing

• Wall mount

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Installation - Field Housing

• Power lines on screw terminals
• Signal lines on terminal strips

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Installation Flameproof Housing
NEW
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Installation - Flameproof Housing

• Power lines on screw terminals
• Signal lines on terminal strips

NEW
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Service and Maintenance

• All assemblies easily accessible from top or
  front of analyzer
• Physics assembly
• Card cage and electronic boards
• Easy service of field housing and flameproof
  versions in the field
• Front panels are attached and swing down for
  service purposes
• User interface is visible and usable while
  servicing the analyzer

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Service and Maintenance

• Easy service in the field

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Service and Maintenance

• Easy exchange of benches or parts in the field
• Replacement without need for return to factory
• Replacement of pyro-electric bench parts without
  exchange of complete cell/filter cell or
  chopper/filter assembly (filter on pyro-electric
  detector)
• Software update by exchanging Flash PROM in the
  field allows to preserve
• Factory settings
• Customer settings

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Features and Benefits
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Features and Benefits
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Features and Benefits
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Applications

• Refining, petrochemical and chemical process gas
• Hydrogen, ammonia and fertilizer production
• Metallurgical process gas, hardening and heat
  treatment
• Natural gas production and distribution
• Safety measurement for flammable mixtures
• Hydrogen cooling of gas turbines
• Fermentation gases in biotechnology
• Biogas for landfill applications
• Scrubber and activated carbon filter efficiency
  control
• Flue gas analysis of boilers, power plants,
  process furnaces and incinerators