Title: Systems and Robotic Integration
1Atlas Systems Robotic Integration
2PITCH - Servo belt driven
LIFT Servo rack pinion
3Overview
- Atlas can turn a new or used press into a
multi-function stamping cell and design and build
integrated fabrication and assembly systems from
concept to production. Atlas puts over forty
years of metal forming expertise to work on your
manufacturing demands and turns them into
manufacturing solutions. Atlas has experience
with almost every type of sheet metal automation
to include - Blanking and blank handling (including stacking,
reorientation, coating and washing) - Press-to-press and in-press part transfer
automation - Panel processing (including notching, bending,
piercing, welding and palletizing processes - Assembly and welding cells for fabricated parts
- Finished part handling to include racking, and
end of line - Die change and automatic storage and retrieval
systems for dies and materials - Optimizing die design for automation processes
- Objective based engineering studies to determine
the optimum blend of manual operations,
automation and controls - Turnkey responsibilities to include facilities
upgrades or additions along with the
manufacturing system - Long term production support
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5Benefits
- Our business cards say that we are mechanical
engineers, controls engineers, estimators and
project managers. In reality, were automation
experts, embracing your companys vision while
understanding the motivation behind it. We go
one step beyond. Atlas transforms visions of
high speed production into a reality. Whether
your program is the front of the line through the
end of the line or something in between, Atlas
will work with you to improve your operations,
profitability and return on investment while
solving all of the what if questions before
they are ever asked. - Atlas will customize a solution that specifically
achieves your goals to include - Providing you with the best automation equipment
on the market - Working with the robot vender of your preference
- Performing estimated cycle times and reach
studies - Backing the equipment with 24-7-365 service
support - Engineering seamless communications between the
processing equipment and the automation for
maximum safety and performance - You can trust Atlas with your integration needs.
After all, we have been providing pressroom
solutions to customers around the world for over
40 years.
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7Robotic Front of Line Systems
Todays typical automation at the front of a
press line consists of a large dedicated, gantry
style destacker or press feeder which is high
speed and very efficient but can be also be
taxing on a budget. Let Atlas show you the
front of line systems of the future, where gage
stations are eliminated and the destacker is
replaced by modular, reusable, affordable and
exchangeable robots. It is our belief that your
press should not be limited by your automation
and the cost to automate a line should be in line
with your budget and your needs. With help from
Atlas, your processes will become faster, more
efficient and more profitable. The tangible
result of our efforts is your bottom line.
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9End of Line Systems
Selecting the right automation is not about
keeping pace with your competition, its about
setting the pace and letting the rest catch
up. Many of our competitors boast about their
out of the box solutions. Who was the out of
the box solution designed for? If it wasnt
designed specifically for your company and its
process, then it most likely will not give you
high performance or the flexibility to meet all
of your production demands. Atlas Engineers
will evaluate the ability of your current
processing equipment, the best utilization of
your floor space, the types and sizes of your
parts as well as the style, size and condition of
your containers. We will discuss your goals and
develop an end of line solution which will
increase your production today and can readily
adapt to the production needs of tomorrow. Your
complete satisfaction is our goal because weve
noticed that happy, profitable customers always
come back.
10Press to Press Robotic Solutions
Robots between tandem presses are not the fastest
solution, but for certain applications they
provide the flexibility that is needed. Some of
these applications may include an extremely large
or heavy blank, the need for exact placement in
the press or the necassity to flip a blank
over. Robots usually offer a lower cost, highly
flexible solution with the benefit of a
programmable pathway...but are they the right
solution for you? Atlas Engineers can answer
these questions through time cycle, reach and
application studies and propose a complete
turn-key solution. Peace of mind is one of the
many benefits of using Atlas as your systems
integrator.
11Off Line Cells
By moving a process away from the pressline into
its own standalone cell, you are able to
consolodate a single automation purchase into a
multi-line support system. You dont have to
choose a single press line for a capital
equipment expenditure. An off line washing and
re-oiling cell can service multiple press lines
and robotically destacking and restacking the
blanks reduces the need for additional manpower
to tend the cell. Lower cost. Higher
efficiency. Consistantly productive automation.
Less down time. Its a simple idea that can
save you millions.
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13Material Handling
Atlas Technologies provides fully integrated
solutions for automated material handling in the
manufacturing sector, including automotive,
HV/AC, appliance, aerospace, defense,
construction and other industries. Effective and
reliable systems are used by some of the worlds
most successful and competitive manufacturers who
enjoy the benefits of reduced operational costs,
increased capacity and a more productive work
force. Atlas Technologies designs, builds and
integrates robotic solutions for your material
handling operations to include articulated arm
robots and gantry robots. Each system is
designed to maximize our customers productivity
at the beginning, middle or end of the line.
Atlas is a single source provider, offering full
system design, fabrication, installation,
commissioning and the industries leading service
and support. Atlas robotic material handling
work cells include machine and fixture loading
and unloading, part turn over, part conveyance,
gaging, orientation, containerization,
inspection, and weighing. What ever your
application calls for, Atlas can apply the right
material handling solution to give you the
flexibility and mobility to handle both complex
and delicate work pieces efficiently and cost
effectively.
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15Die Handling Automation Robotic Integration
Sheet Metal Handling Tri-Axis Transfers System
Integration AS/RS Washer Oiler Systems
Automation Tooling
Why Atlas? Our Promise.Atlas listens to you,
the customer. We embrace your vision and
understand your motivation. Its our culture of
total commitment that allows us to conceptualize
solutions tailor made to fit your specific
applicationscreating world class material
handling systems that will exceed your
expectations.
3100 Copper Avenue Fenton, Michigan 48430
USA Phone 1 810.629.6663 Fax 1
810.629.8145 www.atlastechnologies.com