OISD 144 VOLUME 1 DESIGN CRITERIA

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Capacity Building programme on New Techniques
and Strategies in Prevention and Management of
Industrial Disasters
Standard Codes followed in Hazardous Industries
LPG Storage and Handling installations


Presentation by C. Vijay Kumar, Senior
Manager (LPG-Engg), IOCL, Karnataka
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APPLICABLE STANDARDS STATUTORY REGULATIONS

• 1.0 STATIC AND MOBILE PRESSURE VESSELS(UNFIRED)
  RULES1981
• TO REGULATE THE CONSTRUCTION, FITMENT,LOADING
  TRANSPORT AND INSPECTION OF UNFIRED VESSELS IN
  SERVICE OF COMPRESSED GAS(LPG) WITH CAPACITY
  EXCEEDING 1000 LTR.
• PESO (CCOE) LICENSE FOR BULK STORAGE
• 2.0 GAS CYLINDER RULES 1981
• TO REGULATE POSSESSION, DELIVERY, STORAGE,
  HANDLING AND EXAMINATION/TESTING OF CYLINDERS
  LIMITED UPTO CAPACITY 1000 L.
• PRIOR APPROVAL FROM CCOE BEFORE CONSTRUCTING ANY
  NEW FACILITIES OR ALTERING THE EXISTING
  FACILITIES FOR FILLING CYLINDERS AND STORAGE AREA
• PESO LICENSE FOR FILLLING OF CYLINDERS
• PESO LICENSE FOR STORAGE OF FILLED CYLINDERS

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APPLICABLE STANDARDS STATUTORY REGULATIONS

• 3.0 FACTORIES ACT 1948
• APPROVAL FOR DRAWINGS FOR CONSTRUCTION OF
  FACTORY/ INSTALLATION BY DIRECTOR, DEPARTMENT OF
  FACTORIES BOILERS.
• ADHERENCE TO FACTORIES ACT 1948 AND STATE
  FACTORIES RULES
• WRITTEN SAFETY POLICY WRT HEALTH AND SAFETY OF
  WORKMEN
• MAINTENANCE OF UPDATED ONSITE MANAGEMENT PLAN
• 4.0 WEIGHTS AND MEASURES RULES1987
• WEIGHTS AND MEASURE CERTIFICATE FOR WEIGH BRIDGE,
  FILLING MACHINES AND CHECK SCALE
• PERMISSIBLE ERRORS ON NET QUANTITIES DECLARED BY
  WEIGHT OR BY VOLUME AS PER ACT

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APPLICABLE STANDARDS STATUTORY REGULATIONS

• 5.0 ENVIRONMENTAL REGULATIONS
• CONSENT OF STATE POLLUTION CONTROL BOARD FOR
  DISCHARGE OF SEWAGE OR EFFLUENTS INTO A STREAM OR
  ON LAND
• CONSENT OF STATE POLLUTION BOARD FOR DISCHARGE OR
  EMISSION OF AIR POLLUTANTS FOR OPERATION OF DG
  SET FIRE ENGINES
• 6.0 INDIAN ELECTRICITY RULES - 1956
• 7.0 THE MOTOR VEHICLES ACT - 1988.

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APPLICABLE OISD STANDARDS GUIDELINES

• OISD STD 144 LIQUEFIED PETROLEUM GAS (LPG)
  INSTALLATIONS
• OISD GDN 169 OISD GUIDELINES ON SMALL LPG
  BOTTLING PLANTS (DESIGN FIRE PROTECTION
  FACILITIES)
• OISD STD 150 DESIGN AND SAFETY REQUIREMENTS FOR
  LIQUEFIED PETROLEUM GAS MOUNDED STORAGE FACILITY
• OISD STD 105 WORK PERMIT SYSTEM
• OISD STD 128 INSPECTION OF UNFIRED PRESSURE
  VESSELS
• OISD STD 132 INSPECTION OF PRESSURE RELIEVING
  DEVICES
• OISD STD 137 INSPECTION OF ELECTRICAL EQUIPMENT
• OISD STD 154 SAFETY ASPECTS IN FUNCTIONAL
  TRAINING

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OISD STANDARD 144

• Minimum safety requirements on design, layout,
  storage, loading / unloading, operation,
  inspection maintenance, fire protection,
  emergency planning and safety audit systems of
  LPG Installations.
• Not applicable to bottling plants having a bulk
  LPG storage capacity not exceeding 300 MT (above
  ground) or 450 MT in case of mounded or in
  combination of above ground and mounded with
  total bottling quantity not exceeding 35MT per
  shift of eight hours. Such small bottling plants
  are covered under OISD GDN 169.

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OISD-144 Standard Salient Features

•  Installation layout design consideration
• Storage Handling of Bulk LPG
• Bottling operations
• Maintenance and inspection
• Safety
• a) Fire Protection Facilities
• b) Gas Monitoring System
• c) Emergency Management Plan
• d) Safety Audit

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TABLE IOISD 144- INTER DISTANCES FOR LPG
FACILITIES

• 1 2 3 4 5 6
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• 1. LPG STORAGE VESSELS T-II 30
  30 30 15 60
• 2. BOUNDARY/PROPERTY LINE/ T-II -- 30
  30 30 30 --
• GROUP OF BLDGS NOT ASSO-
• CIATED WITH LPG PLANT
• 3. SHED-LPG 30 30 15 30 30
  15 60
• 4. TW/TT GANTRY-LPG 30 30 30 50
  50 30 60
• 5. LPG/OTHER RAIL SPURS 30 30 30
  50 50 30 60
• 6. PUMP HOUSE/COMPRESSOR 15 30 15
  30 30 -- 60
• HOUSE(LPG)
• 7. FIRE PH 60 60 60 60
  60 --
• Notes ALL DISTANCES ARE IN METRES
• ANY DISTANCE FOR OPERATIONAL CONVENIENCE
• ¼ OF SUM OF DIA OF ADJACENT VESSELS

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OISD 144 -TABLE IIDIST BETWEEN LPG STORAGE
VESSELS BOUNDARY LINE/GROUP OF BUILDINGS NOT
ASSOCIATED WITH THE PLANT

• CAPACITY OF EACH VESSEL DISTANCE
• (CU. MT OF WATER) (M)
• 10-20 15
• 21-40 20
• 41-350 30
• 351-450 40
• 451-750 60
• 751-3800 90
• gt 3800 120

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OISD 144 PLANT LAYOUT

• 1.0 LOCATION AND SAFETY DISTANCES OF FACILITIES
• 1.1 LOCATION
• ACCESS FOR MOBILE FIRE FIGHTING EQUIPMENTS
• AVAILABILITY OF SPACE FOR FUTURE EXPANSION
• LONGITUDINAL AXIS OF BULLETS NOT POINTED TOWARDS
  VESSELS, VITAL PROCESS EQUIPMENTS
• BUILDINGS AND FACILITIES
• STORAGE VESSELS LAID OUT IN A SINGLE ROW
• BULLETS AND SPHERES NOT GROUPED TOGETHER
• STORAGE VESSELS NOT LOCATED ONE ABOVE THE OTHER

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OISD 144 PLANT LAYOUT

• 2.0 LPG BOTTLING FACILITIES
• SEPARATE SHEDS FOR -
• EMPTY CYLINDER STORAGE CUM FILLING SHED
• FILLED CYLINDER STORAGE
• ESCAPE ROUTES IDENTIFIED IN LPG SHEDS
• 3.0 PROTECTION OF FACILITIES
• PROVISION OF ROADS AROUND FACILITIES FOR
  ACCESSIBILITY OF FIRE FIGHTING OPERATION
• EMERGENCY ESCAPE EXIT WITH PROPER GATE
• LPG LORRY PARKING AREA(BULK/PACKED) WITH PROPER
  HYDRANTCOVERAGE

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OISD 144 PLANT LAYOUT

• 4.0 LPG STORAGE FACILITIES
• PROVISION OF KERB WALL AROUND STORAGE VESSELS
• PROVISION OF SPILLAGE SUMP WITH MIN DISTANCE NOT
  MORE THAN DIA OF THE NEAREST VESSEL OR 15M
  WHICHEVER IS HIGHER
• AREA UNDER SPHERE IS HAVING CONCRETE PAVEMENT
  WITH PROPER SLOPE TO SHALLOW SUMP
• GROUPING OF THE VESSEL NOT EXCEEDING 6 NO.S IN
  EACH GROUP
• TOP SURFACE OF ALL VESSELS IN ONE GROUP ON THE
  SAME PLANE
• 5.0 LPG BULK HANDLING FACILITIES
• MIN TURNING RADIUS FOR TT SHOULD BE 20M
• MAX NO. OF TANK LORRY BAYS IN A GROUP NOT TO
  EXCEED 8 NOS.
• SEPARATION BETWEEN TWO SETS OF BAYS MIN 50M
• PROVISION FOR ISLAND FOR PROTECTION OF PIPE LINE
• PIPELINE SYSTEM WITH THERMO SAFETY VALVES ROVs
  AND EFCVs TO BE PROVIDED

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OISD 144 STORAGE VESSEL DESIGN CRITERIA

• STORAGE VESSELS
• DESIGN CODES - ASME SEC. VIII or IS-2825 or PD-
  5500
• APPROVED BY PESO
• MATERIAL-SA537 Gr.1 OR SA 516 Gr. 70
• DESIGN TEMPERATURE- -27DEG TO 55DEG
• DESIGN PRESSURE 14.5 Kg/SQCM AT 55 DEG CELCIUS.
• CORROSSION ALLOWANCE 1.5MM
• RADIOGRAPHY FULL
• STRESS RELIEVING 100 IRRESEPCTIVE OF THICKNESS
• WIND PRESSURE AS PER IS 875
• EARTH QUAKE PRESSURE AS PER IS1893
• HYDRO TEST PRESSURE AS PER DESIGN CODE

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OISD 144 FIRE PROTECTION FACILITIES

• SPRINKLER SYSTEM -
• Automatic fire protection (Fixed) medium
  velocity sprinkler system - heat detection
  through quartzoid bulbs
• In LPG storage area, detectors shall be
  provided encircling each vessel, equi-spaced.
• Minimum 2 nos. detectors shall be provided at
  the top of the vessel and one near the liquid
  line ROV to take care of failure of flanges.
• Upon actuation there shall be alarm in control
  panel, LPG pumps and compressors would trip, ROVs
  on LPG supply and return lines would trip and the
  deluge valves on fire water sprinkler system will
  get actuated.

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OISD 144 FIRE PROTECTION FACILITIES

• DESIGN CRITERIA
• ALL LPG STORAGE VESSELS, CYLINDER STORAGE/
  FILLLING SHEDS, REPAIR SHEDS, LPG PHs, BULK LORRY
  AND TANK WAGON GANTRIES SHALL BE COVERED BY
  MEDIUM VELOCITY SPRAY SYSTEM
• DETECTION OF FIRE FOR AUTOMATIC ACTUATION OF MV
  SPRAY SYSTEM SHALL BE PROVIDED AT ALL CRITICAL
  LOCATIONS LIKE LPG BULK STORAGE, TANK TRUCK/TANK
  WAGON GANTRY,NEAR CAROUSAL, LPG PUMP/COMPRESSOR
  HOUSE, EVACUATION, VALVE CHANGE AREAS

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OISD 144 FIRE PROTECTION FACILITIES

• FIRE WATER STORAGE
• EFFECTIVE WATER STORAGE CAPACITY IS NOT LESS THAN
  4 HRS AGGREGATE WORKING CAPACITY OF MAIN FIRE
  WATER PUMP
• MIN 2 STORAGE TANKS ARE PROVIDED IF STEEL TANKS
  ARE PROVIDED
• FIRE WATER PUMPS TO MEET INSTALLED RATE OF FLOW
  AND HEAD SHALL BE CENTRIFUGAL TYPE DIESEL ENGINE
  DRIVEN
• THERE SHALL BE A JOCKEY PUMP NOT LESS THAN
  10M3/HR PER 100 HYDRANT POINTS WHICH MAINTAINS
  THE SYSTEM PRESSURE AT 7KG/CM2 BY STARTING AND
  STOPPING AUTOMATCALLY BASED ON THE SYSTEM PRESSURE

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OISD 144 FIRE PROTECTION FACILITIES

• AT LEAST ONE STANDBY FIRE WATER PUMP SHALL BE
  PROVIDED UPTO 2 NOS OF MAIN PUMPS.
• FOR MAIN PUMPS 3 AND MORE, MINIMUM TWO STANDBY
  PUMPS OF THE SAME CAPACITY AS THE MAIN PUMPS
  SHALL BE PROVIDED.
• FIRE HYDRANT NETWORK
• FIRE WATER RING MAIN LAID ABOVE GROUND
• FIRE WATER RING MAIN LAID UNDERGROUND IF ANY ,
  CONFORMS TO THE FOLLOWING
• - RING MAIN LAID 1 MTR BELOW GROUND
• - IN ROAD CROSSING, RING MAIN LAID
  1.2 MTR BELOW
• GROUND
• FIRE WATER RING MAIN KEPT PRESSURISED MIN.
  7KG/CM2
• FIRE WATER MONITOR PROVIDED WITH INDEPENDENT
  ISOLATION VALVE
• BETWEEN HYDRANT POINTS HOSE BOXES ARE KEPT WITH
  2 NOS HOSES AND A NOZZLE

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OISD 144 FIRE PROTECTION FACILITIES

• FIRST AID PORTABLE FIRE FIGHTING EQUIPMENTS
• FIRE EXTINGUISHERS SHALL BE PROVIDED AT VARIOUS
• LOCATIONS AS UNDER
• AREA PORTABLE FIRE EXTINGUISHER
• LPG STORAGE VESSEL 2 NO.S 10KG DCP
• LPG CYL SHED 2 NO.s 10KG DCP PER 200 SQM AREA
• LPG PUMP HOUSES 2 NO.S 10KG DCP PER 50SQM
• TT LOADING/UNLOADING 1 NO. 10KG DCP PER BAY
• TW LOADING/UNLOADING 1 NO. 10KG DCP FOR EVERY
  15/20 MTRS OF GANTRY
• OTHER PUMP HOUSES 2 NO.S 10KG DCP

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OISD 144 FIRE PROTECTION FACILITIES

• FIRST AID PORTABLE FIRE FIGHTING EQUIPMENTS
• AREA NO. OF FIRE EXTINGUISHER
• MCC/DG ROOM/HT ROOM ATLEAST 2 NO.S 4.5KG
  CO2 EXTINGUISHERS IN EACH ROOM
• 100 SPARE CARTRIDGES
• 50 MIN SPARE DCP BAGS AS PER FIRE EXTINGHUISHER
  CAPACITY
• MOBILE FIRE FIGHTING EQUIPMENT
• 1 NO. 75 KG DCP IN FILLING SHED , LPG STORAGE
  VESSELS, LPG PUMP HOUSE AREA, TANK TRUCK
  LOADING/UNLOADING GANTRY AREA, TANK WAGON
  LOADING/UNLOADING GANTRY AREA

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OISD 144 FIRE PROTECTION FACILITIES

• HOSES NOZZLES AND ACCESSORIES
• 50 SPARE SHALL BE STORED IN THE LPG PLANT
• 2 NO.S NOZZLES SPARE OF EACH KIND
• FIRE ALARM SYSTEM
• SUFFICIENT NO. OF MANUAL CALL POINTS
• TWO ELECTRICALLY OPERATED FIRE SIREN WITH 1 KM
  AND 3 KM RADIUS COVERING THE ENTIRE PLANT AND
  SORROUNDING PLACES
• MANUALLY OPERATED SIREN AT STRATEGIC PLACES
• COMMUNICATION SYSTEM
• AVAILABILITY OF EFFECTIVE COMMUNICATION
• COMMUNICATION SYSTEM LIKE TELEPHONE, PA/PAGING IN
• HAZARDOUS AREA TO BE FLAMEPROOF / INTRINSICALLY
  SAFE

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OISD 144 GAS MONITORING SYSTEM

• The Gas Monitoring system - early warning for gas
  concentration below the LEL (lower explosive
  limit).
• The detectors for the gas monitoring system
  strategically located at all facilities close to
  potential source of leakage.
• The detection control equipment provided in the
  control room for continuous monitoring even
  during power failure.
• The control equipment to generate at least two
  alarms at different levels of concentration of
  gas below LEL.

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OISD 144 GAS MONITORING SYSTEM

• Appropriate annunciation system shall be
  available to ensure that all the alarms
  generated, both, audio and visual are reported to
  the plant personnel, who are authorized to take
  corrective action. Depending on the manning
  practice of the plant, the alarms both, audio
  and visual can be repeated at additional location
  to ensure corrective action is taken.
• The height of the detector should not be more
  than 0.3 M from the mounting level.
• The detectors should be located at least 0.3
  mtrs. away from the potential source of leakage
• The gas monitoring system shall be kept in good
  operating condition all the time.

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OISD 144 GAS MONITORING SYSTEM

• The minimum detectors are given below
• Storage vessels (above ground) 1 No. top and 1
  No. near bottom ROV.
• LPG pump house 1 No. in pump house and 1 No. in
  manifold.
• Filled cylinder shed - 2 No.
• Valve change shed 1 No.
• Empty-cum-filling shed 2 Nos. near carousel, 1
  No. near evacuation unit tank, 1 No. weight
  correction unit.
• TLD one at each manifold and at ends.
• Tank wagon gantry 1 no. for every two bays or
  30 m whichever is less at bottom. Additionally,
  some detectors at selected locations shall be
  provided at the top of platform.

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OISD 144 EMERGENCY MANAGEMENT SYSTEM

• GUIDELINES FOR EMERGENCY PREVENTION -
• Sound engineering practice in the design,
  fabrication, installation and maintenance of
  facilities.
• Careful selection and correct use of equipment.
• Observance of safety and security regulations.
• Proper and constant training and guidance to all
  personnel on product knowledge and maintenance
  practices.
• Good House-keeping.
• Constant supervision and alertness

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OISD 144 EMERGENCY MANAGEMENT SYSTEM

• Instructions to both corporation and contractors
  employee identifying the action to be taken by
  each one in an emergency.
• Availability of fire fighting organization plan
  including plan for holidays and off shifts
• Availability of approved onsite disaster
  management plan(DMP)
• Mock fire drills to be conducted in coordination
  local administration, Police authorities, Fire
  Brigade, hospital authorities, home guards,
  neighbouring industries
• Offsite DMP will be formulated by District
  Administration

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OISD 144 EMERGENCY MANAGEMENT SYSTEM

• SOURCE OF LPG LEAKAGES -
• Through water drain valve while draining.
• Leaking sample valve.
• Breakage of glass on Sight Flow Indicator on the
  pipeline.
• Opening of pop-off valve, gland/packing etc.
• Leakage through LPG compressor/pump.
• Leakage due to bursting/ rupture of hose or
  through swivel joints of body arms.
• Leakage from the filling guns.
• Escape of liquid/ vapour LPG during maintenance/
  repairs.

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OISD 144 SAFETY AUDIT

• A structured and systematic safety audit of any
  plant / facility to be done
• Check lists should cover all the operational
  areas, major equipments, operating/ maintenance
  procedures, safety practices, fire prevention/
  protection systems etc.

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OISD 144 SAFETY AUDIT

• Daily safety audit of LPG Installation by Safety
  Officer reviewed by PM on daily basis.
• Monthly safety audit by Plant Manager
• Electrical audit by Internal External Auditors
  annually
• Detailed safety audit by Multi disciplinary team
  annually with members from region / HQ
• Maintenance Inspection audit annually
• Surprise audit by Regional Safety Team
• External safety audit by OISD scheduled as well
  as surprise

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OISD 144 SAFETY AUDIT

• The safety audit will cover the following points
  
• Safety Organisation
• Security System
• Fire prevention/ protection system
• Preparedness to handle any emergency --Disaster
  control plan and mock drills.
• Skill level and training needs for HRD.
• Operating manual/ instructions, display of Do's/
  Don'ts etc.

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OISD 144 OPERATING PRACTICES

• 1.0 STORAGE AND HANDLING OF BULK
• UNLOADING OF BULK LPG TANK TRUCKS/ TANK WAGONS
  UNLOADING OF BULK TTs TWs TO BE CARRIED OUT
  ONLY AT LOCATIONS APPROVED BY PESO
• SAFETY PRECAUTIONS
• ELECTRICAL EQUIPMENTS/ LIGHTING FLAME PROOF
• VAPOUR VENTLINE FOR INDUIVIDUAL BAY AT 1.5M
  HEIGHT ABOVE THE EAVES OF THE SHED
• FIRE EXTINGUISHERS SHALL BE POSITIONED AS AN
  IMMEDIATE AID FOR FIRE FIGHTING - 1 NO 10 KG DCP
  EXTINGUISHER PER BAY

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OISD 144 OPERATING PRACTICES

• CHECKS TO BE CARRIED OUT FOR EACH TT BEFORE
  UNLOADING
• VALID LICENSE FROM PESO, NAGPUR
• 2 NO.S 10KG DCP FIRE EXTINGUISHERS
• QUICK CLOSING MANIFOLD VALVE WITH LEVER
  INDICATING CLOSE/OPEN STATUS
• MASTER CUT OFF SWITCH FOR SWITCHING OFF ENGINE
  IS PROVIDED
• AVAILABILITY OF TREM CARD, ROUTE MAP, INSTRUCTION
  BOOKLET, RTO PERMIT

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OISD 144 OPERATING PRACTICES

• LPG CYLINDER STORAGE
• STACKING
• VERTICAL WITH VALVE IN UPRIGHT POSITION
• HEIGHT SHOULD NOT EXCEED 2 STACKS
• DIFFERENT TYPE AND CAPACITY TO BE
  STACKE SEPARATELY (SEPARATE STACKING OF OMC
  CYLINDERS COMPANY WISE)
• STACKING PATTERN
• SMALL LOTS OF 4 ROWS AND 25 CYL LENGTH WITH MAX 2
  STACKS HIGH
• MIN ACCESS PATH OF 1M ON BOTH SIDES OF STACK 2M
  ACCESS AFTER 5 LOTS
• AFTER EACH LENGTH OF 25 CYLINDERS, PASSAGE OF 2M
  CYLINDER STORAGE SPACE TO BE MARKED AND PAINTED
  ON FLOORING DEMARCATED
• MINIMUM DISTANCE OF 15M FROM CYLINDER LOADING
• MIN DISTANCE OF 10M FROM FILLING POINT

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OISD 144 MAINTENANCE INSPECTION

• INSPECTION/ TEST CERTIFICATE AT THE TIME OF
  ORIGINAL FABRICATION SHOULD BE AVAILABLE AND
  SUBSEQUENT INSPECTION / HYDRAULIC TEST CARRIED
  OUT AS PER SMPV RULES 1981 AND RECORDS
  MAINTAINED.
• GUIDELINES OF OISD STANDARD-128 TO BE FOLLOWED
  FOR DETAILED INSPECTION OF PRESSURE VESSELS.
• ANNUAL INSPECTION AND TESTING OF SAFETY VALVES
  CARRIED OUT AT PROPER SET PRESSURE AND RECORDS
  MAINTAINED.
• ALL INSTRUMENTS, LEVEL INDICATORS, PRESSURE AND
  TEMPERATURE GAUGES, ROVS ARE MAINTAINED IN
  WORKING CONDITION AND DAILY SCHEDULED CHECKS,
  PERIODIC CALIBRATION AND PREVENTING MAINTENANCE
  SCHEDULE
• RELIEF VALVES - ISOLATION VALVES LOCKED IN OPEN
  CONDITION
• EARTHING SHOULD HAVE CONTINUITY AND CONDITION OF
  EARTH PIT TO BE CHECKED AND RESISTANCE MEASURED

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OISD 144 MAINTENANCE INSPECTION

• INSTRUMENTATION
• TEMP INDICATING DEVICES TO BE CHECKED, CALIBRATED
  ONCE IN 6 MONTHS USING STD GAUGE
• LEVEL GAUGE SHALLBE CHECKED DAILY FOR PROPER
  FUNCTIONING
• ZERO LEVEL CHECK AND CALIBRATION TO BE CARRIED
  OUT MONTHLY
• PRESSURE GAUGES TO BE CHECKED DAILY FOR CORRECT
  FUNCTIONING AND CALIBRATED ONCE IN 6 MONTHS
  USING STD. GAUGE
• FLOW MEASURING DEVICES TO BE CHECKED DAILY AND
  CALIBRATED ONCE IN A MONTH
• INSPECTION OF LOADING/UNLOADING HOSES
• UNLOADING ARMS ARE PREFERABLE TO HOSES
• HOSES TO BE STORED PROPERLY WITH ENDS CLOSED
  BLINDS
• NO HOSE HAVING KINKS OR CRACKS

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SECURITY

• ENTRANCE TO AUTHORISED PERSONNEL ONLY WITH
  IDENTIFICATION WITH PHOTO ID CARDS
• FRISKING OF ALL PERSONAL DONE BEFORE ENTRANCE
  PHYSICALLY AS WELL AS HAND HELD METAL DETECTORS.
  FURTHER THE PERSON HAS TO PASS THROUGH DOOR FRAME
  METAL DETECTORS
• VISITORS ALLOWED INSIDE ONLY AFTER AUTHORISATION
  BY PLANT MANAGER / AUTHORISED OFFICER
• MONITORING OF MOVEMENT OF VISITORS AND LOGGING
  THEM OUT AFTER EXIT.
• VISITORS FACE CAPTURED USING A WEB CAMERA
• VEHICLES ENTERING ARE CHECKED FOR PRESENCE OF
  BOMBS, ETC., PHYSICALLY AS WELL AS UNDER BODY
  MIRRORS
• NO INFLAMMABLE OBJECT ALLOWED INSIDE
• VISITORS VEHICLE CHECKED THOROUGHLY DICKIE,
  BONNET AND UNDER BODY
• ADEQUATE SECURITY PERSONNEL FOR ROUND THE CLOCK
  FOR PETROLING AND SECURITY OF INSTALLATION
• SECURITY TOWERS FOR MONITORING OUTSIDE AREAS
• CO-ORDINATION WITH LOCAL POLICE AND INTELLIGENCE
  BUREAU FOR SUSPICIOUS PERSONS AND MOVEMENT

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TRAINING

• SAFETY EDUCATION AND TRAINING RECEIVES GREAT
  ATTENTION
• A VARIETY OF TRAINING COURSES ARE CONDUCTED
  INTENDED TO DEVELOP THE SKILLS AND SAFETY
  CONSCIOUSNESS OF EMPLOYEES.
• TRAINING IS GIVEN TO IOCL EMPLOYEES, HANDLING
  HOUSE KEEPING CONTRACT LABOUR, TRUCK CREW AND
  SECURITY AS PER THE SYLLABUS GIVEN IN OISD 154.
• TRAINING ALSO GIVEN DURING MONTHLY FIRE DRILL AND
  HALF YEARLY FIRE DRILL INVOLVING OUTSIDE
  AGENCIES.
• FIRST AID TRAINING IS GIVEN TO EMPLOYEES WITH THE
  ASSISTANCE OF OUTSIDE AGENCIES LIKE ST. JOHNS,
  ETC.,
• TRAINING IS GIVEN AS PER MV RULE 9 TO TRUCK CREW
  WITH THE HELP OF INHOUSE PERSONNEL AND OUTSIDE
  AGENCIES.
• TRAINING DATA AND QUALITY REVIEWED BY HIGHER
  MANAGEMENT
• REFRESHER COURSES ARE GIVEN PERIODICALLY AS
  SPECIFIED OISD 154 / INTERNAL COMPANY
  REGULATIONS.

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