Title: Tissue Loading, Flow Through Microchamber for Microscope Observation
1Tissue Loading Micro-Chamber
Flow-Through Environment for High-Power
Microscopic Observation
Aaron Desjarlais Jessica Kornfeld Michael
Lee Matthew McGrath Jeff Perry
2Problem Statement
- Mechanism to apply small uniaxial load to live
tissue sample - Record strain, load, displacement while operation
is underway - Provide interface with the Nikon TE2000E Inverted
Optical Microscope - Temperature-controlled environment
- Provide for media flow through device to sustain
specimen for long time periods
3Background - Collagen
- Collagen is the most abundant protein on Earth
- Structural molecule of choice for vertebrates
- Bears and transmits tensile loads applied to the
body - Connective collagenous tissue naturally
degenerates - Decline of usable collagen-based tissue
- Increase in growing tissue in the laboratory
environment
4Background - Project
- Collagenous tissue adapts to its environment
- When applying a load, extracellular matrix
remodels in response to strain - Difficult to observe in vivo due to need for
high-power objectives
5Literature Search
Instron Planar-Biaxial Soft Tissue Test System
Instron - BioPuls Submersible Pneumatic Grips and
Temperature-Controlled Bath
Bose BioDynamic test systems
Capstone Project (Spring 2005) Refined by Kelli
Church for masters thesis (Spring 2007)
Bioptechs Chamber
6Requirements - Specifications
- Must be attachable to Nikon TE2000E stage
- Placement 200µm from objective lens
- Micro-chamber volume lt200 micro-liters
- Temperature 37C 0.5
- Tissue size 1cm x 1cm x 10 - 1000µm
- Uni-axial Load minimum 0.1N
- Strain Accuracy 1µm
- Record displacement, load, strain, and temperature
7Prototype Mounted on Microscope
8Proposed Design
9(No Transcript)
10Linear Guide System
11Guide System - Design Constraints
- Linearity
- The system must remain in camber
- Rigidity
- The system must be rigid enough so any
displacement in the system does not add error to
the measurement - Size constraint
- Must fit under the condenser of the microscope
12Micro-Chamber Base
13Micro-Chamber Base - Design Constraints
- Rigidity
- The system must be rigid enough so any
displacement in the system does not add error to
the measurement - Size
- The base must interface with existing mounting
location on the microscope stage
14Micro-Chamber - Interior
15Material Selection
- 316 Stainless Steel
- High thermal conductivity
- 16.3 W/m-K (113 BTU-in/hr-ft²-F)
- Operate at environmental temperature
- Melting Point 1370 - 1400 C (2500 - 2550 F)
- Corrosion resistant
- Can survive repeated common sterilization methods
16Micro-Chamber Exterior
17Material Selection
- Polycarbonate
- Low thermal conductivity
- 0.142 - 0.26 W/m-K (0.985 1.8 BTU-in/hr-ft²F)
- Corrosion resistant
- Sterilization
- Compatible with common clinical disinfectants
isopropyl alcohol (rubbing alcohol) - Low permeability
- Water absorption 0.0500 - 0.700
18Micro-Chamber Bacteria Sealing
- Dynamic elements two seals with antibacterial
solution injected in between both seals - Static elements single seal or gasket through
compression to fill the gap - 0.1 pounds of force is required per bolt on the
Top Cover
19Drive/Sensor System
20Drive System Design Concepts
Pulley Drive Mechanism
Rack and Pinion Mechanism
Direct Drive Mechanism
Direct Drive with Spring Mechanism
21Linear Actuator
- Chosen Motor
- Zaber Technologies T-LA60A
- Accuracy 0.1 µm
- Already used on existing system
- Has manual control to ease setup
- Holds up to 15N continuous load
- Requirements
- Control and measure strain to 1 µm
- Allow for minimum 10mm of travel
22Force Transducer
- Requirements
- Uni-axial Load minimum 0.1N
- Miniature
- Submersible
- Corrosion resistant
- Selected Load Cell
- Sensotec Model 31
- Load capacity range from 50 g to 500 g (0.5 N to
5 N) - 17-4 PH stainless steel
23Control System
- LabView Control System
- Capable of Load or Strain Control
- Adjustable PID Parameters
24Control System
NI Labview Data Acquisition
- PID Toolkit
- Uses existing interface as baseline
- Signal conditioning card
25Load Control Tests
- Used Med-4720 silicone elastomer as specimen
- Tested using 0.1N as required load
- Max. error of 0.002N once steady state reached
26Tissue Grip Mechanism
27Grip Design
- Requirements
- Apply even clamping pressure
- Easy to operate
- Accommodate specimens up to 10mm wide, 10 µm to
1000 µm thick - Must be small to minimize chamber volume
- No part of the clamp must be lower than the sample
28Grip Design
Hinged Clamp
Sliding Plates
Sliding Bar Clamp
29Grip Design
Chosen Design Sliding Bar Clamp
30Thermal Control
31Selected Temperature Controller
- Omega CNi 3222-C24
- AutoTune PID High Accuracy 0.5C (0.9F), 0.03
Reading - 2 Outputs
- Dual Alarm
- Universal Input - Accepts all t/c and RTDs
- PC RS-232 output
- Free Software
- Ramp to Setpoint
- Cartridge Heaters
- Do not restrict design evolution
- Versatile, easily mounted
- Compact Design
- Powerful Element
From Spring 2005 Capstone Design Group
32Previous System
Cartridge heater Embedded in Copper Block
Quartz glass environmental Chamber
Drawings From Spring 2005 Capstone Design Group
33Heating System Components
34Heat Transfer Model Comparison
Previous Model
Present Model
Rcond,conv,fin (Top)
Rcond,conv (Top)
Rcond,conv, fin (Back)
Rcond,conv,fin (Front)
Rcond,conv (Back)
Rcond,conv (Front)
UP
Rcond,conv Robj cond, conv (Bottom)
UP
Rcond,conv,fin (Bottom)
35Temperature Controller Testing
36Temperature Testing Results
37Future Work
- Finish machining parts to specifications,
primarily the adjustable piston - Program system to operate in parameters of strain
control - Fully functional testing including, cornea
loading and fluid heating assessment - Micro-Chamber volume minimization
38Questions?
39Backup Slides
40Linear ActuatorTrade Study
From Spring 2005 Capstone Design Group
41Heat Source
From Spring 2005 Capstone Design Group
42Temperature ControllerTrade Study
From Spring 2005 Capstone Design Group
43Results of Heat Transfer Analysis Heating Chamber
From Spring 2005 Capstone Design Group
44Nodal Analysis
- System Divided into 37 Nodes, 6 fluid Nodes
- Boundary Conditions
- System begins at ambient temperature in air
- Fluid enters at room temperature and exits into
large reservoir at room temperature - System is symmetrical on either side of the
chamber.
From Spring 2005 Capstone Design Group
45Equivalent Circuit Analysis
- Equivalent Circuit for Node 1
- qin qout qstored
- (?cV)cudT SCij(Tji) (q A)
- dt
- (?cV)cu?T SCij(Tji) (q A)
- ?t
- ?T ?t SCij(Tji) (q A)
- (?cV)cu
- Tf -Ti ?t SCij(Tji) (q A)
- (?cV)cu
- Tf Ti ?t SCij(Tji) (q
A) - Equivalent Circuit for Node 31
- Ein Eout Estored
- qin qout qstored , q qcond qe
- (qc qe)in (qc qe)out qstored
- (?c)l ve Af dT/dt q31-32 q31-cu qe
- (?c)l ve Af ?T/?t q31-32 q31-cu qe
- ?T ?t / (?c)l ve Af (q31-32 q31-cu
qe)
1/hA (kA/L)ins (kA/L)cu
T8, h8 (Top face) (Left face) (Back face)
qheater
C12kA/L
1
2 (right face)
C16kA/L
6 (front face)
C1-11
11 (bottom face)
32
?cveAf(T32T31)/2
1/hlAf
2prcukcu/ln(rcu/ro)
22
2prcukcu/ln(rcu/ro)
23
27
28
?cveAf(T8Ti)/2
ri ro rcu
T8, h8
From Spring 2005 Capstone Design Group
46Results of Heat Transfer Analysis Chamber Fluid
From Spring 2005 Capstone Design Group
47Results of Heat Transfer Analysis Tubing Fluid
Temperature
From Spring 2005 Capstone Design Group
48Translation Block Stress Analysis
49Base Stress Analysis
50Base Deflection Analysis
51Stainless Steel 316
- Thermal Conductivity
- 16.3 W/m-K (113 BTU-in/hr-ft²-F)
- Melting Point
- 1370 - 1400 C (2500 - 2550 F)
- Common Applications
- Food and pharmaceutical processing equipment
- Marine exterior trim
- Surgical implants
- Industrial equipment for corrosive process
chemicals
http//www.matweb.com/search/SpecificMaterial.asp?
bassnumMQ316J
52Polycarbonate
- Low permeability
- Water absorption 0.0500 - 0.700
- Low thermal conductivity
- 0.142 - 0.26 W/m-K (0.985 1.8 BTU-in/hr-ft²F)
- Sterilization dependent on the grade
- Ethylene oxide (EtO), Irradiation (both gamma and
electron-beam), Steam autoclaving - Cannot withstand repeated autoclaving
- Can be disinfected with common clinical
disinfectants, isopropyl alcohol (rubbing
alcohol) - Common Applications
- IV connectors Surgical Instruments/Products
http//devicelink.com/mpb/archive/98/09/003.html
53Clamp Force Calculation for Gasket
54Internal Chamber Pressure
55Gasket Calculations
56Gasket Calculations
0.1 pounds of force is required per bolt
57Spring
- Actuator limits the displacement
- Used to exert the force
- Must not exceed capabilities of actuator
- Small Parts Part No. CSMW-0154-10
- OD 0.36 in.
- Wire Size 0.026 in.
- Free Length 2 in.
- Spring Rate 2.1 lbs/in