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Low Carbon Vehicle Technology Programme Tata Motors European

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Title: Low Carbon Vehicle Technology Programme Tata Motors European


1
Low Carbon Vehicle Technology ProgrammeTata
Motors European Technical Centre
2
Contents
  • Tata Motors and its European Technical Centre
    (TMETC)
  • Advanced engineering of electric vehicles
  • LCVTP - What Tata wants
  • Strategic direction
  • Beacon Vehicle concept
  • Delivery priorities from LCVTP work-streams
  • Hot spots where we invite creative input from
    suppliers and partners

3
Tata Group - 98 companies in seven business
sectors
  • Engineering
  • Materials
  • Energy
  • Chemicals
  • Services
  • Information Systems
  • Communications
  • Consumer Products

4
Tata Motors
  • 1945 Established
  • 1954 Began manufacturing commercial vehicles in
    India in collaboration with Daimler Benz
  • 2004 Acquired the Daewoo Truck Company
  • 2005 Acquired a 21 stake in Hispano Carrocera
  • 2005 Tata Motors European Technical Centre
    founded
  • 2006 Joint venture with the Marcopolo Brazil, to
    manufacture buses and coaches
  • 2007 Joint venture with Fiat in India to
    manufacture passenger vehicles, engines and
    transmissions
  • Acquired Jaguar Land Rover
  • Acquired remaining stake in Hispano

5
Tata Motors
1st Engineering company to be listed on NYSE
(2004)
India's largest automobile company
2nd largest Bus manufacturer globally
Largest RD network in India with offshore
centres in - Korea (Gunsan) Spain (Zaragoza) UK
(TMETC - Coventry)
Top three for passenger cars sales in India
5th largest Bus Truck manufacturer globally
Consolidated revenues of 14 billion in 2008-09
  • Largest portfolio of products
  • Mini, Light Heavy Trucks
  • Buses Coaches
  • Passenger Cars Utility Vehicles

13 sales growth to Jan 2010 93 Jan 2010/Jan
2009
6
Tata breakthrough thinking - Ace
  • Mini-truck with the NVH of a passenger car
  • Launched May 2005 for just above 2500 equivalent
  • Created a new segment in India
  • Sales of 100,000 in just 20 months

7
Tata breakthrough thinking - Nano
For India at 1250
For Europe
  • Production start 2009
  • Over 200,000 advanced orders

8
Tata Motors European Technical Centre
  • IARC
  • Warwick University Campus
  • Established in 2005
  • Automotive engineering excellence
  • Drive the quality of TML vehicles
  • RD, esp. disruptive technologies
  • 200 Engineers

9
Advanced engineering of electric vehicles
10
Tata Indica Vista EV
  • B Segment vehicle for four occupants with
    luggage
  • Range of up to 200km
  • Top speed of 128km/h
  • Acceleration 0 to 60 km/h in 9 secs
  • ABS
  • Advanced Li-Ion super polymer batteries
  • Power dense electric powertrain light and
    compact, with in-house transmission

11
Indica Vista EV
Shift-by-wire Gear Selector
HV PTC Heater
TM4 PM-Motor Single Speed Transmission
Super Polymer Li-Ion Traction battery modules and
battery tray
Electric Vacuum Pump
DC-DC Converter
Traction Battery Charger
12
Coventry Birmingham Low Emissions Demonstration
CABLED
Showcase demonstration of Ultra Low Carbon
vehicles
  • Based around Birmingham and Coventry
  • 12 month vehicle trial phase starting 2010
  • Real world demo, to understand customer
    perceptions and concerns
  • 14 budget - 7m public funding
  • Consortium partners
  • Tata, Mercedes, Mitsubishi, JLR, Microcab, LTi
  • E-ON, Universities, City Councils and AWM
  • Infrastructure
  • Electric charging points installed around cities
    of Birmingham and Coventry
  • Vehicles
  • Over 100 battery powered, plug-in hybrid and
    hydrogen fuel-cell vehicles
  • Cross section of vehicle segments, various stages
    of development

13
Tata Ace - electric
14
LCVTP What Tata wants
15
More breakthrough thinking
The technology jump from Generation 1 to
Generation 2 in electric vehicles
  • Commercially driven
  • Globally targeted
  • Affordable, practical for everyday use

A full set of technologies to deliver an
optimised ultra low carbon small family vehicle
which sells in high volume Production target
2014/15
16
  • Current generation EV
  • Conventional
  • vehicle structure
  • package layout
  • Sub optimum
  • structural efficiency
  • space utilisation
  • aerodynamics
  • system integration
  • cost
  • etc

17
Beacon Vehicle
Optimised Electric Family Car
  • Ultra efficient package utilisation
  • Drive-train efficiency improvement
  • Cost optimisation
  • Light-weighting and parts-count reduction

18
Electrical energy storage
Optimised Electric Family Car
HEVAC thermal management
Materials, structures, architecture
Braking energy recovery
19
LCVTP work-stream hot spots
  • Scalable lightweight structure for an optimised
    EV platform
  • Innovative BIW design optimum material for
    application
  • Maximised battery energy density
  • Additional areas of emphasis for UK
    supplier/partner involvement
  • High torque to weight ratio motor technology
  • HVAC systems for EVs, with battery heating and
    cooling in mind
  • Expertise in electrical architecture and
    networking
  • Steering systems for EVs including EPAS
  • Braking systems for EVs and regenerative braking
  • Waste energy recovery including heat from exhaust
    gases
  • Expertise in Electric Vehicle Integration
  • Drive by wire systems

20
LCVTP work-stream hot spots
  • Scalable lightweight structure for an optimised
    EV platform
  • Innovative BIW design optimum material for
    application
  • Maximised battery energy density
  • Additional areas of emphasis for UK
    supplier/partner involvement
  • High torque to weight ratio motor technology
  • HVAC systems for EVs, with battery heating and
    cooling in mind
  • Expertise in electrical architecture and
    networking
  • Steering systems for EVs including EPAS
  • Braking systems for EVs and regenerative braking
  • Waste energy recovery including heat from exhaust
    gases
  • Expertise in Electric Vehicle Integration

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