E-Manufacturing MES ???

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E-Manufacturing MES ???
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e-Manufacturing? ??? ???? ??
The e-Supply Supply Chain
Suppliers
e-Manufacturing
Customers
Loose Coupling
Loose Coupling
Rapid (re)Deployment Flexibility
Responsiveness Build-to-Order / Optimize
Yield Non-Stop Operations Supply Chain
Integration / e-Procurement
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e-Manufacturing ?? ???
The Web
Supply Chain Partners
Remote Diagnostics / Management
OEMs
MRO Suppliers
Supply Chain Management
e-Procurement
Global Recipe Management
Enterprise Systems
i2
ERP
Modeling / Scheduling / Tracking/ Asset
Utilization/ Audit Certification Management
Manufacturing BusinessWare
Computerized Maintenance Management System
Adapt
Automation Platforms Linx/Logix/View
Conditions Based Monitoring
Control / Advanced Diagnostics
Automation Components
Smart Devices
Legacy Devices
Plant Floor
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RSBizWare? ??? ??? 5?? ??? ???? ????? ??

• ??? ??
• The solutions to integrate the manufacturing
  island with the rest of the enterprise
• ???? ? ??
• The solutions to optimize manufacturing
  performance
• ?? ?? ??
• The solutions needed to meet customers demands
• ?? ???? ???
• The solutions to reduce time to market and
  provide agile manufacturing capability.
• ? ??? ???
• Low cost deployment to ensure the solution does
  not cost more than it saves

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Rockwell Software A leader in MES
Design

• RSBizware

• Maximo

Scheduler
Arena Factory Analyzer

• Entek

PlantMetrics
SPC
RSMACC 1.0
Historian
Arena Simulation
RSView SE
RSSql

• RSNetWorx

RSEmulate
RSLinx
RSWire
RSGuardian
RSLogix5000

• RSView ME

RSLogix500
RSLogix5
RSLinxCE
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The RSBizWare ??? MES ??? ?? ??(Operate)

• Historian
• Analyze wide variety of time stamped data
• ComplianceTrack
• Manage the entire auditing and certification
  process
• QS-9000, FDA, etc
• PlantMetrics
• Analyze asset utilization
• Arena FA Simulation
• Scheduler
• Manage and optimize thedispatch of orders to the
  shop floor
• BatchHistorian
• Analyze production and process data from Batch
  processes
• SPC
• Statistic Process control

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RSBizWare Historian

• ??? ??? ????

??? ?????
HMI ??
ActiveX
HTML ? ???
MES ??

• ??? ???
• 3-?? ??
• TCP/IP? ???? ??? ??? ??
• LAN, WAN, RAS
• ?? ??????? ??? ???
• ??? ???? ?(RSSql OEM)??
• RSView32 HMI? ???

DB??
HMI
??? (PLC?)
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RSBizWare Historian
??

• ??? ??
• ??? ??? ?? ???(PLC ?)? ?? (OPC/DDE Server)
• MS SQL, Oracle DB ??
• ??? ?? ? ??

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RSBizWare Historian

• ??? ??
• Historian? ??? Data? ?? ??? ? ?? ???? ??
• ?? ?? ?? ?? ?? Cumulative statistics,
  Histogram, Regression, Runtime Statistics
• ??? ?? ?? VB ? C ??

• ??? ??
• ??? ??? ??? ? ?? (Trend, Bar, Grid, Pie, X-Y
  Plot, Histogram ?)
• RSView32 ??, MS Word, Excel, VB, ?
• JPG files, e-mail, Printer
• Execll???? ??? Add-In??
• Microsoft FrontPage? ???? Custom report? ??
  Intranet? ?? ??

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RSBizWare PlantMetrics
PlantMetrics? ?? ?? ??? ?? ??? ???? ??? ???.

• ?? ??? ?? ?? ?? ????? ??? ?????.
• OEE model? ??? PlantMetrics? ???? ??? ????? ???
  ???? ? ??? ?????.
• ?? ??? ???? ?? OEE ??? ?? ?? ??

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RSBizWare PlantMetrics ??? ?? ?? ??
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RSBizWare PlantMetrics

• ??? ?? ????
• OEE(Overall Equipment Effectiveness)??
• Workcell? ?? ?? ??
• ?? ??? ??
• ?? ????
• ????? ??? ??
• ?? ?? ??

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RSBizWare Scheduler
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RSBizWare Scheduler

• ?? ?? ??? ????? ??,??? ?? ????? ??
• ????? ?? ??? ??? ???? ?? ??(????)? ??
• ??? ??
• ??/??/??? ???
• ???? ??
• ?? ???? ???? ?? ????

?? ??
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RSBizWare Scheduler

• RS Scheduler ? ??

• RS Scheduler? ???? ???? ???(Finite Capacity
  Scheduling)? ???
• ?? ??? ???? ?? ??? ???? ?? ?? ??? ????
• ?????.

• RS Scheduler ? ??

• Interface

• Gantt Chart ??? ?????

• Database ??

• SQL Server 7.0

• Oracle 8 ?

• VBA? COM??

• Integration

• Customization

• Manual scheduling

• Drag Drop

• Manual adjustment

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RSBizWare Scheduler

• RS Scheduler ? ??

• ??? ???? ??

• Algorithmic Forward, Backward, Bi-directional

• Simulation

• ?? ???

• Scorecard and Net change statistics

• ???

• Crystal Reports

• ?? / ???

• Stock? ??(Pooled Resource ??)?
• Status?? ?? Scheduling ??? ??

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RSBizWare Scheduler ????

• ??? ??????
• ????, ????, ???, ????, ???, ??, ???, ????, ???,
  ??, ??, ??, ??
• ???? ??
• ?? WIP, ??? ??, ??, ????, ????
• ?? ???, ??, ????, ???? ?? ??

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Arena FA
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Arena FA ? Scheduler ? ??( 1 / 4 )

• RSBizWare ????? Arena? ??? ?

Top Floor
Manufacturing
Operate
Design
Maintain
Shop Floor
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Arena FA ? Scheduler ? ??( 2 / 4 )

• RSBizWare ????? Arena? ??? Scheduler? ?? ?? !

• ??? ??
• ?? ????? ??
• ??? ??
• ?? ?? ? ??? ?? ??
• ???? ??? ??
• ??? ??

Arena Factory Analyzer ??(Long Term) ??
?? RSBizWare Scheduler ? / ?? (Short/Medium
term) Capacity ??
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Arena FA ? Scheduler ? ??( 3 / 4 )

• RSBizWare ????? Arena? ??
• (Arena Factory Analyzer ? Manufacturing KPI ?
  ????.)

• ??? (Throughput)
• ???? (Tardiness)
• Activity Based Costs
• Make Span
• Value Added / Non-Value Added Times/Costs.
• ?? (WIP)
• ??? ?? (Resource Utilizations)

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Arena FA ? Scheduler ? ??( 4 / 4 )

• Arena Factory Analyzer ? Scheduler? ??

Arena Factory Analyzer
Scheduler
?? ?? ? ??
?? ??
?? ?? ??? ?? ? ?? ???? ??? ?????
??? ???? ? ?? ?? ?? ?? ????? ?
Random Times
Deterministic Times
Random Events
Ignore Events Events
Long Time Horizon
Short Time Horizon
Summery Statistics
Detailed Statistics
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Arena ??? 6000??? ??? ??
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?? ?? ? ROI

• ????? ?? 20,000
• ?? ??? 2,500
• ???? 2,000
• ?? ??? 15,000
• ??? 40,000
• ?? ROI ???? 5 to 20?
• ROI ??? ?? ?? ??

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ROI(Return on Investment)

• Aircraft turn around time reduced from hours to
  minutes
• Millions of Dollars saved via Total Air Park
  Simulation (TAPS) model
• ???? ????? ???? ???? ??? ??? ??.
• Saved over 500,000 in equipment purchase by
  testing new material
• control policies in warehousing and distribution.
• Developed Customer Service strategy that included
  call routing
• processes and dispatch. Significantly improved
  response times, and
• saved over 500,000
• ?? ??? ??, ?? ?? ?? ??? ???

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ROI(Return on Investment)

• GM? ????? ?? ??? Arena? ???? ????, ???? ?? ???
  ??? ??? ? ?? ????? ??? ??.
• ???? ?? ?? ???? ?????? 2??? ??? ?? ??
• Revamped traditional call centers with e-contact
  based
• service, skill based routing, 24/7 operations
• Established cut-off point ( call volume) to
  switch from
• percentage allocation to the new Geotel Call
  Router and call
• router system to maintain customer service with a
  million dollar
• investment at stake
• Custom Arena based Journey Management simulation
  tool to
• provide airlines with a birds eye view of
  customer experience
• through airport processes such as ticketing,
  security,
• baggage claim and so on

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SAP Gateway

• SAP R/3 communication
• with the shop floor

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??? ?? ??

• RSBizWare Scheduler Gateway for SAP
• RSSql Gateway for SAP
• RSBizWare BatchERP

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SAP- RSBizWare Scheduler? ?? ??

• Production order creation
• SAP schedules

• Production Order Update
• Optimized schedules
• Confirmations
• Post Goods Issue

Benefits Shorter cycle time Higher
efficiency Refines SAP schedule Electronic update
of master/transaction data Electronic production
info update Error reduction no transcriptions
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SAP Gateway - ??
Maintained by
???, ??,QA ???
IT
Messages
Other MES Apps
Enterprise connector SAP message definitions
Application Interface
M E S S A G I N G
Sql dB
Transaction Manager
Plant
Data Map containers, Plant connection Plant
message definitions, (OPC, etc.)
Messages
Plant floor (PLC/DCS/SCADA
Other automation vendors
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e-Manufacturing ???? ???

• Asset Management Consulting
• Asset optimization
• Maintenance Mgmt. Planning
• Process Re-Engineering
• OEM supplies Mgmt.
• MRO inventory Mgmt.
• Installed Asset evaluations
• Production capacity analysis

MRO Suppliers
Remote Diagnostics / Management
e-Procurement
ERP

• CMMS / CBM Services
• System implementation startup
• Systems integration
• Data Mgmt.
• Content Mgmt.
• Post implementation services

Computerized Maintenance Management System
Conditions Based Monitoring
Control / Advanced Diagnostics

• Plant Services
• Contract maintenance
• Re-manufacturing
• Repair services
• Data collection
• Renewal parts
• Storeroom/crib services
• Parts contracts, leases, and consignments

Smart Devices
Legacy Devices
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Rockwell Automation Computerized Maintenance
Management System
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????(CMMS)??? ??
MRO ????
????
MRO ??
?? ????
Supply Demand Material Costs Labor
????
??? ?? ??
?? ??
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????? ???? ?????(CBM)
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e-Manufacturing - ???? ???? ??

• 10 - 25 reduction in inventory costs
• 10 - 20 reduction in downtime
• 20 - 30 increase in equipment productivity
• Up to 10 extension in equipment life
• Solid foundation for Lean Enterprise and other
  time-based competition initiatives

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?? ??? ??
ERP/MRP
ProfessionalServices
DeviceNet ControlNet Ethernet Fieldbus
Foundation HART Route Based Devices
RSBizWare
Control
MRO Suppliers
CMMS
CBM
E-com
Handheld