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THERMOSTATIC MIXING VALVES

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Title: THERMOSTATIC MIXING VALVES


1
THERMOSTATIC MIXING VALVES
  • A Division of the Reliance Worldwide Corporation

2
Water Temperature Control
  • Reasons for the code change
  • Product Development
  • Cash Acme Heatguard Products
  • Features and Benefits
  • Troubleshooting
  • Certifications and Standards

3
WHY WE NEED TEMPERATURE CONTROL
4
Injury caused by sudden temperature changes
  • Sudden changes in temperature can lead to falls
  • The elderly and those with limited mobility are
    at greatest risk
  • 49C 5 minutes
  • 54C 30 seconds
  • 60C 1 second
  • Working on graph w/ Celsius

5
SCALDING FACTS Bureau of Consumer Protection -
USA 5,000 Scalds/Year 100 Deaths/Year Cost
2.3 Billion in Hospitalization Mostly Children
- 4th Largest Cause of Hospitalization -
Least Recognized Elderly - Reduced
Sensitivity/Mobility - Thermal Shock
Accidents Trauma Long Painful Recovery (skin
grafts) Large Portion of Body Serious
Accidents/Death Lawsuits
6
LEGIONAIRE DISEASE -DISCOVERED 1976 Philadelphi
a Legionnaires Convention Pontiac Fever
Michigan 1968 -ORGANISM Legionella
Pneumophilia -RESERVOIRS WATER PH / Nutrients
/ Micro biota Present In The
Environment -AMPLIFIERS Condensers /
Humidifiers Water Heaters A/C
Units Cooling Towers All with Stagnant
Tepid Water -AIRBORNE THROUGH WATER
PARTICLES INFECTION FIGHTING CELLS IN THE
LUNGS -CENTER FOR DISEASE CONTROL ATLANTA
ESTIMATES 10,000 TO 15,000 CASES / YEAR 5 TO
10 FATAL!!!!
7
PREVENTION Remove Sediment Accumulation Avoid
Dead Legs Cold Water Below 25C Hot Water
Above 60C
Recommendations by ASHRAE / ASPE / AWT
8
Canadian Plumbing Code - AmendmentHot Water
Temperature
  • 2.10.7 Maximum Temperature of Hot Water
  • (1) Except as provided in Sentence (2), the
    maximum temperature of hot water supplied by
    fittings to fixtures in residential occupancy
    shall not exceed 49ºC.
  • (2) Sentence (1) does not apply to hot water
    supplied to installed dishwashers or clothes
    washers.

9
Canadian Plumbing Code - AmendmentHot Water
Temperature
  • How to comply
  • Fit a master thermostatic mixing valve at the
    water heater to distribute at 49ºC throughout the
    whole house, or
  • Fit a mixing valve at each outlet.
  • Note Recommend always fit an automatic
    compensating shower valve at each shower fixture.

10
Product OriginBI METALLIC
  • Electrolysis
  • Scaling
  • Corrosion
  • Metal Fatigue
  • Memory Loss
  • Low Reliability

11
BELLOWS TYPE
  • Liquid Filled Bellows
  • Remote probe
  • Complex
  • Initial high cost
  • High Maintenance
  • Primarily Industrial control

12
ENCAPSULATED WAX TECHNOLOGY
  • Simple
  • Accurate
  • Reliable
  • Inexpensive
  • Optimum means of water temperature control

13
APPLICATIONS
  • -Automotive
  • -N.A.S.A.
  • -Industrial
  • -Heating
  • -Domestic Water
  • Residential / Commercial / Institutional

14
How does a Cash Acme Thermostatic Mixing
Valve work?
15
Thermostatic Mixing Valve
16
(No Transcript)
17
Principle of Operation
  • Designed to mix hot/cold water supplies and
    deliver water at a safe temperature.
  • Controlled by an integrated thermostatic element
    that senses the inlet water temperature and adds
    cold water accordingly.
  • Heatguard valves also offer a shutdown in case
    of cold water failure.

18
Applications
  • Distribution (HG 110, 115) Allows water to be
    stored at a sterilizing temperature and delivered
    at a safe temperature.
  • Point-Of-Use (HG 145, 160) Can be used in either
    large distribution systems or directly at the
    hand lavatory, bath, or other direct fixture.

19
Markets
  • Heating Accurate, inexpensive valves for
    hydronic heating. High flow rates, low pressure
    loss, wide temperature range.
  • Domestic/Potable Water Aid in the prevention of
    scalding and Legionnaires Disease. Heatguard
    TMVs distribute safe, tempered water to the
    outlet while providing washing machines and
    dishwashers with water at a higher temperature.

20
Valve Location
  • The most common installation site is directly at
    the water heater.
  • - less costly, protects entire system, easily
    serviced
  • A valve may also be installed directly at the
    fixture, namely the HG 145 and 160 TMVs.
  • - may be best solution to protecting individual
    fixtures
  • Installation must follow local codes and
    requirements.

21
Valve Location Direct Installation
22
Valve Location Single Fixture
23
Servicing
  • Valve function can easily be checked by measuring
    the water temperature at the outlet nearest to
    the valve.
  • - If the temperature is the same as originally
    commissioned, the valve is working fine
  • - If the temperature is different, it may
    be because of debris buildup. Disassemble and
    clean the valve.

24
Cash Acme Recommendation
  • The installation of a Cash Acme Thermostatic
    Mixing Valve should comply with the local Codes,
    Standards, and Safe Practices.
  • Our valves are certified under the applicable
    Industry Standards, and meet or exceed
    performance guidelines.

25
Heatguard General Features
  • Optional Integral check valves
  • Dummy valves
  • High flow rates
  • Low pressure drop
  • Anti scaling piston
  • Pressure imbalance stability
  • Dual mixing diverting
  • Dummy installation valve
  • Total package
  • Distribution ASSE 1017
  • Point of Use ASSE 1016
  • End of Line ASSE 1062

26
Heatguard General Features
  • Superior reliability
  • Absolute temperature stability
  • Robust low complexity construction
  • Easily serviced
  • Over 30 years of experience and 2 million valves
    sold annually

27
Heatguard 110-D
  • Temperature Actuated Mixing Valve
  • For domestic hot water distribution systems

28
Heatguard 110-D
  • Temperature range of 35C - 49C
  • Delivers water at a max temp. of 49C while
    allowing the water heater to be set at 60C or
    higher
  • Listed by IAPMO (cUPC) and ASSE 1017

29
Heatguard 110-D Flow Rate
30
Heatguard 115-D
  • Temperature Actuated Mixing Valve
  • Larger valve with higher flow rates than the
    110-D

31
Heatguard 115-D
  • Temperature range of 35C - 49C
  • The 115-D features a 30 GPM flow rate at 45 PSI,
    making it suitable for large applications
  • Listed by IAPMO (cUPC) and ASSE 1017

32
Heatguard 115-D Flow Rate
33
Heatguard 110-H, 115-H
  • Temperature Actuated Mixing Valve
  • For domestic heating applications

34
Heatguard 110-H, 115-H
  • Temperature range of 35C - 60C
  • Features a high flow rate that reduces pressure
    loss within the system
  • Listed by cUPC and ASSE 1017

35
Heatguard 110-H Flow Rate
36
Heatguard 145Point of use device designed to
supply a single outlet.
37
Heatguard 145
  • Temperature range of 35C - 46C
  • Compact design for point-of-use applications
  • Features flow rates as low as 0.5 GPM for stable
    operation
  • Listed by cUPC and ASSE 1016-T

38
Heatguard 145 Flow Rate
39
Heatguard 160Delivers a constant mixed water
temperature to one or more outlets
40
Heatguard 160
  • Temperature range of 35C - 46C
  • Available with 4 in 1 service fittings which
    provide for an easier, more flexible installation
  • Designed for outlets that require a high level of
    protection
  • Listed by UPC, ASSE 1016, and CSA (B-125).

41
Heatguard 160 Flow Rate
42
Heatguard 160 4in1 Flow Rate
43
Masterguard Series
44
Masterguard
  • 6 High Flow rate central mixers (810, 820, 830,
    840, 850, 860)
  • Sizes ranging from ¾ to 2
  • Flow rates up to 150 GPM
  • Controlled temperature to 49C
  • Installed at heat source
  • Complete with 4 in 1 service fittings

45
Masterguard Flow Rate (810-860)
46
Heatguard Temperature Actuated Flow Reducer
  • Fit most showers faucets, and baths
  • Perfect for remodeling applications
  • Install directly into the showerhead or tap

47
Heatguard Temperature Actuated Flow Reducer
  • Maximum temperature of 85C
  • Maximum operating pressure of 145 PSI
  • Certified to UPC, IAPMO, CSA, and ASSE 1062

48
Heatguard Fittings
  • Kits contain three fittings of the selected type
  • Fitting kits include sweat, barb for PEX,
    compression, threaded (NPT), and CPVC
  • All fittings kits have option of purchasing with
    check

49
Cash AcmeThermostatic Mixing ValvesProduct
Features
  • ISO 9001 Manufacturing Standard
  • Fully certified ASSE / IAPMO / CSA / State of
    Mass.
  • 100 factory tested
  • Accurate temperature delivery
  • Shut down on cold water failure
  • Adjustable and lockable / tamper resistant
  • Set in factory
  • Integral unions
  • Variable connections
  • sweat / compression / barb / threaded / CPVC / 4
    in 1

50
Troubleshooting
51
Troubleshooting Contd
52
  • STANDARDS
  • ASSE 1017 Thermostatic Control Valves
    Self-Activated For Primary Domestic Use
  • Located At The Heat Source
  • Minimize Fluctuating Pressure Differentials
  • Monitor Mixed Water Temperature
  • Final Temperature Control Required At Fixture
    Outlet
  • Protects outlet on cold water failure

53
STANDARDS ASSE 1016 Thermostatic / Pressure
Balance Combination -T -P.B. Primary For
Showers / Tubs / Sinks Maintain Temp Within
3F (1.7C) Adjustable Maximum Setting Cold
Water Failure Tested
54
OTHER STANDARDS ASSE 1062 TAFR - End of
Line Reduce From To Less Than .25 GPM Within 5
Seconds Point Of Use Single Fixture ASSE 1066
Pressure Balance In Line Valves Individual
Fixtures Reduce From To Less Than .5 GPM
55
NEW STANDARDS
  • ASSE 1069
  • Thermostatic For Group Fixture
  • Final Temperature Control
  • (Mix 160 / Shower)
  • ASSE 1070
  • Thermostatic for a Single Fixture
  • Final Control or tempered downstream
  • (Mix 145)

56
STORE HIGHDISTRIBUTELOW
57
THANK YOUCash Acme Canada1120
Michèle-Bohec BlvdBlainville QC J7C 5N5
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