Title: Industrial Heating Products
1Industrial Heating Products
2Words To Live By
Quality is never an accident it is always the
result of high intention, sincere effort,
intelligent direction and skillful execution.
WILLIAM A. FOSTER, quoted in Igniting the Spirit
at Work Daily Reflections
3Industrial Heaters
- In an ever expanding global marketplace,
maintaining a wide variety of top-notch
industrial heaters is an essential aspect to our
business. Whether you are in need of flanged
heaters, screw plug heaters, circulation heaters,
over the side heaters, or incline heaters, at
Wattco weve got you covered.
Our heating products are available with
industrial grade safety features such as high
limit cut off controls to help preserve valuable
heating equipment from over heating. Our
industrial heaters are also available in
standard, moisture resistant and explosion proof
terminal housing upon request and are CSA and UL
approved.
4Flanged Heaters
- Flanged industrial immersion heaters are
commonly used in many chemical, petroleum and
water based applications. This electric heater
uses direct heat application to the liquid
medium. A thermowell is used to allow for a probe
to relay temperature reading to a digital
controller that cycles and maintains the desired
target temperature. - Wattco flanged immersion heaters allow
the flexibility of using many different alloys to
help resist corrosion and maintain life longevity
of the flanged heater. Steel flanges are
typically used for lubricant oils, heavy and
light oils, waxes as well as mildly corrosive
liquids and low flow gas heating. Process water,
soap and detergent solutions as well as
demineralized or deionized water applications
often use steel flanges. Food applications also
use stainless steel for sanitary purposes. The
sheath materials used can be steel, stainless
steel, copper as well as exotic alloys such as
inconel, hastelloy and titanium. Extremely
corrosive environments such as salt water must
use titanium alloys to avoid sheath breach over
excessive durations. - Flanged immersion heaters are one of the most
widely used heating options in the oil sector.
Compared to other heaters, they are easier to
install, are specifically designed for use in
pressurized vessels and more manageable. Typical
applications include preheating different grades
of oil, cleaning tanks and heat transfer.
5Screw Plug Heaters
- Screw plug heaters are an easy way to heat up
solutions in smaller containers that also require
controls. Mechanical thermostats or Digital
controllers can be used with these immersion
heaters to help reach target temperatures with
great accuracy meeting your project objectives.
Additional thermowells can be installed for high
limit temperature probes to help protect your
liquid and processes. - Screw Plug heaters from WATTCO are used for
heating gases and liquids in tanks or vessels.
These elements are designed to be immersed in
liquid so that heat transfer will occur at a
rapid rate, enabling quick heat up times. Typical
uses include the food and beverage industry,
laboratory clinics, applications involving
hydraulic oils and lubricants as well as more
sophisticated uses such as heating up flammable
liquids or gases which require explosion proof
housing.
6Circulation Heaters (1)
- Circulation Heaters (or in line heaters) use
flanged immersion heaters in many applications.
It often involves a pump that flows
liquid through a closed pipe circuit (i.e.. water
or glycol solution) that is reheated. The
required wattage to heat the liquid is highly
dependent on the flow rate (gallons per minute).
The medium enters an inlet opening, gets heated
up as it flows within a chamber and exits the
outlet nozzle where it circulates throughout the
piping circuit. Temperature probes such as a
thermocouple or RTD, is used in conjunction with
the electric heater to maintain the liquid at the
desired temperature. Many applications
use liquids with low flash point and, require
explosion proof housing (NEMA 7) to avoid
potential mishaps. Drain valves can be installed
to allow for easy maintenance by purging the
liquid from the vessel and cleaning the tubular
elements from any residue that can build up over
time. Circulation heaters can come with legs for
horizontal or vertical installations depending on
your application and your spacial requirements.
Wattco in line heaters are an exceptional choice
for heating process liquids, non corrosive to the
materials of construction.
7Circulation Heaters (2)
- Oil and Gas companies have specifically used
circulation heaters to assist them in the process
of modifying viscosity levels of their heating
oils. Crude oil enters an inlet of the vessel at
a cool temperature and exits the outlet at a
temperature more convenient for flow as it
travels from one end of the transport pipe to the
other. Hydraulic fluid can also be heated using
this immersion heater for heat transfer purposes,
and to resist cooler climates as winter
temperatures need to be avoided. Immersion
heaters are widely used in a variety of
industries particularly the oil and pipeline
sector for several different purposes. These
heaters are specifically designed so that oil,
water, viscous materials, gases, solvents and
other different process mixtures can be heated in
direct contact with each other. This allows the
heat to be generated within a single enclosure or
solution, and so hundred percent efficiency can
be achieved.
8Over the Side Heaters
- Over the Side Heaters are a popular product for
economic and practical uses. Using a
water-resistant terminal housing, these
industrial heaters come in many shapes and sizes
to fit within your tank dimensions and
specifications. Wattco over the side heaters are
custom designed with multiple tubular elements
and a thermowell to hold your temperature probe.
Shaped to fit within your standard (or
non-standard tank) the economic feasibility meet
the budget of any project manager. - These mobility of these heaters to be able to be
used in more than one container allow it to be
the choice of many project managers. Commonly
used in petroleum and chemical industries it is
an exceptional choice for projects with
limited budgets. There are several applications
in which over the side heaters can be used such
as heating oils of varying viscosities,
degreasing solutions, heat transfer oils and
caustic solutions.
9In Closing
- At Wattco, we put forth a great deal of pride and
effort toward remaining a leader and innovator in
the heating industry. With an eye on quality and
progress we are dedicated toward supplying our
customers with the best heating solutions within
their respective fields. There are a myriad of
options to consider when finding the proper
heating solution for any given industry and this
is but a glimpse into the technology that we have
to offer. Learn more about these heaters and more
by paying us a visit on our website.
10Contact Us
- Since its establishment in 1969, Wattco has
provided the very best electric heating products
to a variety of industrial customers, including
circulation heaters, water heater elements, and
everything in between. On tops of its excellent
pricing, Wattco is proud to offer a rock-solid
price guarantee and an accurate quote on products
within only an hour of the request. Featuring
fantastic customer service and the fastest
turnaround time in the immersion heater industry,
Wattco is the go-to choice for industrial heating
products today.