Title: Quality
1Industry Leader in RO Expertise and Membrane
Applications Since 1983
? Quality ? Service ? Reliability
2Company Overview
- ? Dr. Gil Dhawan in the water treatment
industry since 1972. - ? Applied Membranes Incorporated was founded in
1983. - ? AMI is distinctive for offering complete
systems with full technical support. - ? AMI manufactures RO, UF, NF, and MF membrane
elements using the best materials available in
the industry. - ? AMI is one of the largest stocking
distributors of all components for water
purification systems. - ? AMI is experienced in all water treatment
technologies, using membrane technology as the
core treatment.
3Capabilities
- Design Engineering ? Mechanical ?
Electrical ? Chemical - Manufacturing ? Assembly ? Electrical panels
? Controls ? Factory testing - Process Design ? Boiler feed water ? High
purity water ? Potable water ? Seawater
desalination
- 4. Operation Maintenance ? Worldwide
installation ? Start-up support? Network with
local service companies ? On-going
technical assistance, equipment, process?
Preventive maintenance - Training ? In-house training? Field training?
RO Training Seminar - Technical Support Service? Membrane Cleaning?
Foulant Analysis? Reference manuals
4In-House Capabilities
- State-of-the-art 55,000 sq. ft. Manufacturing
Facility - All System Engineering and Design
- Full Range of Mechanical and CAD Drawings
- Electrical Design and Panel Assembly
- PLC Programming
- Assembly and Pre-Testing Before Shipment
- Systems Frames and Manifolds
- After Sale Technical Support
- Installation Supervision Field Service
Technicians are available for travel
world-wide
5Applied Membranes is a designer and manufacturer
of some of the finest commercial and industrial
reverse osmosis water filtration systems in the
industry.
.
- Applied Membranes providesboth standard and
customizeddesigns in system sizes ranging from
100 gallons per day to millions of gallons per
day. These systems also include all pretreatment
and post-treatment equipment.
6With over 20 years experience, Applied Membranes
has earned a worldwide reputation for its
competitive pricing, prompt service, fast
delivery, and strong technical support.
- We take pride in designing and manufacturing the
right product to fit your application. Our
engineers and applications experts will design
the best solution for your requirements.
7Products
Our company has developed many of its own main
components for use in systems that are produced
according to our specifications. These include
but are not limited to
Membrane HousingsStainless Steel PVC
MembranesResidential - Commercial RO, NF, UF, MF
8Products
Our company has developed many of its own main
components for use in systems that are produced
according to our specifications. These include
but are not limited to
Microprocessor Controllers
InstrumentsPressure Gauges Flowmeters
9Products
Our company has developed many of its own main
components for use in systems that are produced
according to our specifications. These include
but are not limited to
Filter Housings Cartridges
Capillary Type Flow Restrictors
10Residential Elements
We manufacture a large selection of residential
membranes including TFC, NF, UF, Private Label
Replacement Elements in a wide range of flow
rates and configurations.
11- Applied Membranes manufactures membrane elements
for ? Reverse Osmosis - ? Nanofiltration
- ? Ultrafiltration
- ? Microfiltration
12Reverse Osmosis
- Applications
- ? Residential? Commercial ? Industrial? Tap
Water? Brackish Water? Seawater? Special
Sizes ? 1.8 to 8 Diameter ? 12 to 40 Length
13Nanofiltration
MgSo4 Rejection 97-99NACL Rejection 30-95
In Materials NF Polyamide Thin Film Composite
NF
Applications ? Hardness Rejection? Wastewater
Treatment? Liquid Concentration? Methanol
Recovery? Oil-Water Separation? Color Removal?
Metal Reclamation from Rinse Water
14Ultrafiltration
5,000 to 1,000,000 Molecular Weight Cut-Off
In Materials ? Polyethersulfone PES?
Polyacronitrile PAN
- Applications
- ? Ultrapure Water? Wastewater Treatment? Water
Reuse? Food Processing? Pharmaceutical
15Microfiltration
0.1 to 0.2 Micron Pore Size
In Materials ? PVDF VDF? Polysulfone PS
Applications ? Wastewater? Oil-Water Separation
? Beverage Polishing? Surface Water Bacteria
and Oil Remediation? Best for very low
pressure, high-flux applications
16 COMPONENTS
- Applied Membranes carries every component used in
building reverse osmosis systems of any size.
Our large inventory of these components allows us
to give our customers a fast and efficient
service. We are a major stocking distributor for
FilmTec membranes.
17 Automatic Backwashing Media Filters - 9 Dia. to
8 Dia.
- Multimedia Filters for Sediment Removal
- Softeners To Remove Hardness
- Carbon Filters For Chlorine, Taste Odor
- Calcite Filters For Neutralization
- Iron Removal Filters
- Arsenic Removable Filters
- SS Carbon Towers
18 - Applied Membranes has formulated its own
proprietary membrane cleaning chemicals. These
products are a result of over 20 years of
hands-on experience of our engineers and
chemists. We offer technical expertise and
assistance in troubleshooting and cleaning of RO
membranes to give you an optimum system
performance.
19 - Membrane Cleaning Chemicals
Also Available Antiscalants, Dispersants
Support Products
20 Cleaning Cartridges
Membrane Cleaning Cartridges
- ? Clean Membranes Without Removing them from
- Your System
- ? Reduce Downtime
- ? Maintain Your System Performance at a Higher
- Level
- ? Prolong Membrane Life by Regular Use of AMI
- Cleaning Cartridges
- ? Simply Exchange the Pre-filter Cartridge in
Your - System with a Cleaning Cartridge. Follow
the - Instructions
21 Applied Membranes also offers Membrane
Cleaning Rejuvenating Services
- ? Flow and Rejection Testing
- ? Membrane Preservation
- ? Membrane Autopsy
- ? Complete Standard Cleaning
- 2.5, 4, 8 Membranes
- ? Membrane Foulant Analysis
- ? Membrane Cleaning On-Site
22 Cleaning Systems
23 Monitor the fouling tendency of RO feedwater
Calculate the Silt Density Index (SDIT) as
follows SDIT (P30 T) 1-(titf)
100
T Where P30 Percent at 207 kPa (30 psi)
feed pressure T Total elapsed flow
time, min (usually 15 min) ti
Initial time required to collect 500 mL of
sample(s) tf Time required to collect
500 mL of sample after test time T (usually 15
min)
Model No SDI-2000 DirectSDI Assembled
with ? Filter Holder? Pressure Gauge? Pressure
Regulator ? Ball Valve Filters Sold Separately.
24What is RO?
- OsmosisNormal Flow from Low to High
Concentration
25What is RO?
- Reverse OsmosisFlow Reversed by application of
pressure to high concentration solution
26Reverse Osmosis Process
27Cross-Flow
Membrane Filtration
28Customer References List of Select Installations
Experience
- Boiler Feed Water
- San Diego Gas Electric
- General Motors
- Bahamas Oil Refining
- NP Cogeneration
- Molycorp
- Ultrapure, USP XXIII
- Fesenius
- Shearing Plough
- Hua Yue Microelectronics
- Northrop
- Bethesda Medical Center
- Resorts and Hotels
- Sheraton Beach Resort
- Fiesta Americana
- Grupo Posadas
- Cozumel Hotel
- Cotton Bay Club
- Beverage, Bottled Water
- Pepsi Cola
- Coca Cola
- McKesson
- Ameripack
- Cott Beverages
- Manufacturing/Rinsing
- DOW Chemical
- Allmetal Corporation
- Hydraunautics
- Northrop
- McDonnel Douglas
- Water Reuse
- Nalco
- US Army
- Millmax
- Trionetics
- Seawater Desalination
- Ministry of Water Electricity, UAE
- Mexican Navy
- Cominco
- Aqua Purfication
- Matic
- Kidney Dialysis
- Baxter
- Northwest Kidney
- Mt. Baker Kidney
- Viscount
- Lake Washington Kidney
- Municipal Water Treatment
- City of Nevada, Missouri
- Mexico City
- City of Redding
- City of Fairbanks
- City of Lochbuie
29K-488FRO System with Control Assembly on Skid
Experience
30SDGEBoiler Feed Water for Power Generation
Experience
Two 200 GPM Systems including Media Filtration
and Reverse Osmosis.The Dual System
Configuration Allows for Parallel or 2-pass
Operation.
(High Barium Causes Fouling)(Aluminum Hydroxide
from Alum fouling)
31General Motors
Experience
- Two 250 gal/Min Ro with Media filters.
- Boiler Feed Water
- Remote monitoring via modem
- 10 year lease with responsibility for
performance, maintenance, and consumables.
32Hua Yue Microelectronics
Experience
- Rinse water for microchips manufacturing
- Resistivity 17.5 megaohms/cm
- TOC lt 100 ppb
- DO2 lt 100 ppb
- SiO2 lt 5 ppb
- Microorganisms lt 50/100 mL
- Product Flow 300 gal/min
- Ozone, Hydrocyclone, media filters, carbon
filter, 2-pass RO, membrane degassifiers, mixed
bed DI, UV, microfiltration, - PVDF piping.
33Hotel Fiesta AmericanaSeawater RO System
Experience
- 100 GPM Seawater RO System
- with media filter and UV.
- Less Than 500 ppm TDS
- Open Sea Intake
34Food Processing Plant in Argentina
Experience
- Process Water
- Cheese Manufacturing
- Eight 100,000 GPD Systems
- Reduce TDS of brackish well water
- Remote monitoring
35US Army Base, Florida
Experience
- Ground Water Remediation
- UF/RO System
- 100,000 gal/Day
36Volkswagen, MexicoWater Reuse
Experience
- 500,000 Gallons per Day Permeate Flow
- Media Filter
- Microfiltration
- Reverse Osmosis
37Tarrent Company
Experience
- 500,000 gal/Day System
- Includes media filter,
- microfiltration, and RO.
- Reuse of Plant Waste Water
-
38Ministry of Water Electricity, U.A.E.
Experience
- High brackish water 10,000 TDS
- Four 60,000 gal/Day Systems
- Containerized
- Includes media filter, chemical injection, RO,
storage tank, UV, cleaning system.
39City of Nevada, MissouriMunicipal Water System
Experience
- Municipal Water Treatment
- Potable Water
- Permeate flow of 1.4 Million Gallons Per Day.
40Mexico City
Experience
Mexico City Municipal System
- ? 1.4 million gallons/day
- ? Ground water remediation
- ? Nitrate lt 0.5 ppm
- ? Includes media filter and RO
41Performance Record
- SYSTEMS SOLD
- Total number of system sold since 1983 is about
20,000. - SYSTEM TESTING
- All Systems are 100 tested for a minimum of 24
hours. - RETURNS
- No systems have ever been returned to us due to
performance. Minor problems that are fixed in
the field are less than 1 in 200.
42Quality Assurance
- Applied Membranes is ISO 90012000 Certified
- Each system is assembled according to
documentation provided by the Engineering
Manager - Detailed Bill of Materials
- Individual Work Order number Note The work
order number is used for all steps of
manufacturing and is incorporated in the serial
number. - Detailed Work Order
- PID drawing
- Performance data under expected operating
conditions - During assembly each system is checked by the
Engineering Manager, Assembly Supervisor and
Production lead to ensure that is in accordance
with the documentation. - After assembly each system is performance tested
under expected operating conditions. Performance
of the system is documented by the Engineering
Manager and Q.C. inspector. Performance data
documentation includes
- Feed pressure, concentrate pressure
- Incoming water quality (TDS)
- Permeate water quality (TDS)
- Water Temperature
- Permeate flow, concentrate flow and recycle flow
43Quality Assurance
- After acceptance by the Engineering Manager and
Q.C. inspector, the system is given a serial
number. The serial number includes the work
order number for traceability. - The salesperson makes a final overall check for
appearance and accordance with the customers
order against the documentation. Salesperson
works with accounting and shipping to make the
shipment to the customer. - Changes to System orders
- Customer initiated changes are documented by the
sales person and forwarded to the Engineering
Manager. - Engineering Manager works with the Assembly
Supervisor to determine what is needed to make
the change and responds back to the Salesperson. - Salesperson forwards the change order to the
Engineering Manager who makes the documentation
changes and works with the Assembly Supervisor to
implement the change(s).
44Industry Leader in RO Expertise and Membrane
Applications Since 1983
- We thank you for taking the time to learn more
about our company, and would appreciate the
opportunity to work with you.