Remote Site Monitoring - PowerPoint PPT Presentation

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Remote Site Monitoring

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Real-time calculations using VBA scripts. Each script runs ... Cardinal Health: Clean room monitoring at 3 pharmaceutical packaging sites (validated systems) ... – PowerPoint PPT presentation

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Title: Remote Site Monitoring


1
  • Remote Site Monitoring

2
Easy to Use Distributed I/O
3
A Straightforward Architecture
4
Monitor Critical Functions
  • Refrigerators, Freezers Cold Rooms
  • Stability Chambers Incubators
  • Live Animal Compounds
  • Equipment (telcom switches, servers, etc.)
  • Emergency Generators UPS Systems
  • HVAC Systems, Lighting
  • Utilities (Power, Water, Steam, Gas, Oil)
  • Security

5
Measure...
  • Temperature Humidity
  • Voltage, Current, Power
  • Pressure, Torque, Strain, Load, Weight
  • Flow Rates, Totals
  • Level, Height, Displacement, Position
  • Speed, Frequency
  • Pulse Widths, Cycle Times and Counts
  • pH, Opacity, BOD, Particle Counts

6
And Calculate the Rest
  • Real-time calculations using VBA scripts.
  • Each script runs independently.
  • Scripts can be triggered by any event.
  • Calculate
  • volumes, totals, differentials
  • oil, gas, steam flow
  • moving averages, integrals, dynamic limits
  • control (SPC, PID, etc.)

7
Keep Operators Informed
  • Real-Time Charts
  • Trend Charts, Bar Charts, Pie, Scatter
  • Control Charts, Pareto Charts with SPC Package
  • HMI Graphics
  • Built on standard graphics files
  • Buttons, gauges, switches, meters, indicators,
    charts
  • Spreadsheets
  • Updated in real-time
  • Variety of formats

8
Check for Alarm Conditions
  • Whenever a value is stored in the database, it is
    checked against the alarm limits
  • Five (5) limit values (warning, alarm, rate of
    change)
  • Each database point has its own limits.

9
Alert Supervisors
  • Text to Speech - output to PA systems
  • E-Mail - send messages via standard LAN-based
    systems (MAPI, Microsoft Mail, VIM)
  • Telephone - automatically call one or more
    recipients and annunciate the problem with
    current information
  • Pager - alpha/numeric and numeric pagers
    supported
  • Internet Mail - automatically send messages via
    the Internet (SMPT)

10
Record the Data
  • On event or periodically
  • To an unlimited number of logs (i.e., one log per
    machine, lift station, wellhead, pumping station)
  • All entries time stamped (log name typically
    contains the date)
  • Log to ASCII or binary files
  • Log to ODBC databases (Oracle, Access, etc.)
  • Logging can be controlled based on condition

11
for Later Recall Analysis
  • Quickly find and recall historical data using
    CIMRecall
  • Interactively select data by date and time
  • Search data sets for specific conditions
  • Calculate statistics (average, mean, standard
    deviation, max, min, etc.)
  • Display print charts
  • Copy selected data to Excel (plus Word, SAS,
    MiniTab, Statgraphics, SPSS, etc.)

12
and Report Generation
  • Use CIMPrint for quick, easy to set up reports.
  • Import data to Excel for more sophisticated
    reports.
  • Use commercially available Report Generators.

13
  • Details

14
Setup as simple as 1-2-3
  • Install the Required I/O Hardware.
  • Create a Real-Time Database
  • Configure the Services
  • Build Charts, Spreadsheets, HMI Graphics
  • Create Alarm Strategies, Set Limits
  • Make Messages
  • Create Actions

15
Build the Real-Time Database
16
Link the I/O to the Database
17
Create the Interface to the User
18
Setup the Alarm Processing
19
Done!
  • Typically, a simple application takes a few hours
    to configure. Involved HMI graphics may take a
    bit longer.
  • CIMScans database editing tools make creating a
    very complex application easy.
  • Background graphics can be simply created with a
    digital camera or a standard bitmap graphics file
    (BMP, WMF, GIF, JPG)

20
Integrate with Existing Systems
  • Standards-Based system makes it possible
  • Windows 2000/XP
  • TCP/IP
  • Ethernet
  • ODBC
  • OPC

21
Monitor any Process
  • I/O Pods provide the lowest cost, easiest to
    implement solution.
  • Custom drivers are easy to create for an eLink
  • Communicate over RS-232/485 or GPIB to
    instruments
  • Use OPC to interface to many PLCs and
    specialized controllers plus Fieldbus, DeviceNet,
    ProfiBus, etc. devices are supported using OPC
    servers

22
Bulletproof Security
  • All system accesses under password control
  • Data available only on need to know basis
  • Secure LAN interaction (encrypted messaging)
  • All system changes optionally logged to audit
    trail.

23
Real-World Experience
  • NASA Monitoring the assembly building for the
    international space station at Cape Kennedy.
  • Duratek Monitoring nuclear waste processing at
    five nuclear power plants.
  • Square-D Data acquisition system in high energy
    test lab for switch gear product testing.
  • Siemens Twelve real-time monitoring systems used
    in gas turbine generating stations.
  • Cardinal Health Clean room monitoring at 3
    pharmaceutical packaging sites (validated
    systems).
  • DuPont Monitoring entire lab facility doing Ag
    research.

24
and more
  • PRC Unattended monitoring of the environment and
    equipment in three US Government towers in the
    Atlantic Ocean.
  • Babcock Wilcox Monitoring a nuclear
    decontamination barge located in Russia.
  • Covance Distributed monitoring system in a
    pharmaceutical manufacturing operation in the UK.
  • Villanova University Steam plant, Rare books
    room, Bioscience facility.
  • Space Systems / Loral Monitoring and test system
    for satellites (2 systems).
  • Northrop-Grumman Production monitoring system
    for micro-electronics used in weapons systems.

25
Why CIMScan?
  • State-of-the-Art, Event-Driven System
  • Understandable Architecture
  • Scalable
  • Standards-Based
  • Supports Distributed I/O and Remote Access
  • Incredibly Easy to Set up and Use
  • Very Cost-Effective Hardware Software
  • Can be Easily Maintained by Average People

26
Thank You
KP CIMTechniques, Inc. 1215 Prince
Street Beaufort, SC 29902 (800) 246-9456 (843)
521-9897 (843) 521-9818 FAX k.p_at_cimtechniques.com
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