EMS TECHNOLOGIES

1
EMS TECHNOLOGIES
2
EMS TECHNOLOGIES
3
In todays economy your contract assembly partner
is a critical link in your ability to retain your
Customers
4
Quality product that arrives late will cost you
money.
Credibility.
And maybe a Customer.
5
Product received on time that does not meet
quality specifications will cost you money.
Credibility.
And maybe a Customer.
6
MANAGING THE DETAILS
At EMS we believe that delivering a quality
product on time is an accumulation of managing
the details.
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MANAGING THE DETAILS
EMS has developed a comprehensive set of
procedures to manage the countless details
involved in high mix manufacturing environment.
8
Procedures are all contained and tracked with two
tools.
The Sales Order Traveler and the Shop Traveler
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MANAGING THE DETAILS SALES ORDER PROCESSING
The Sales Order Traveler is a documentation and
tracking tool we have developed to define and
monitor the sales order progression as a PROCESS.
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MANAGING THE DETAILS SALES ORDER PROCESSING
An entry is started in the (Omni-Form) database
by the Customer Liaison upon receipt of a
Customer PO
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MANAGING THE DETAILS SALES ORDER PROCESSING
Delivery
Customer
PO Date
Sales Order
12
MANAGING THE DETAILS DOCUMENT CONTROL
Related Quote
We sent a confirmation of receipt
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MANAGING THE DETAILS SALES ORDER PROCESSING
Assembly/Revision matches our documentation and
quote
Quantity as quoted?
PO adds requirements not quoted?
Price as quoted?
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MANAGING THE DETAILS SALES ORDER PROCESSING
Engineering confirms documentation is complete /
correct. System BOM entry and Shop Traveler
complete
15
MANAGING THE DETAILS SALES ORDER PROCESSING
Production creates a Job in the system creating
the demand for the components as defined in the
BOM
16
MANAGING THE DETAILS SALES ORDER PROCESSING
Stockroom issues any components we have in stock
to the job
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MANAGING THE DETAILS SALES ORDER PROCESSING
Purchasing orders the balance of materials as
defined by the ERP system
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MANAGING THE DETAILS SALES ORDER PROCESSING
Production schedules a ship date based on actual
material-in-house date from purchasing
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MANAGING THE DETAILS SALES ORDER PROCESSING
Customer Liaison sends delivery confirmation to
the Customer
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MANAGING THE DETAILS DOCUMENT CONTROL
Accurate, thorough, and unambiguous documentation
assures compliant product .
21
Before proceeding we will Confirm that we have
all the required documentation as per the
revision specified by your Purchase Order.
22
MANAGING THE DETAILS DOCUMENT CONTROL
Your documentation is the bible. We will make
no changes, material or otherwise without your
written authorization. When all the Is are
dotted and all the ts are crossed
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Our manufacturing engineering function inputs
your Bill Of Materials into our ERP system and
develops a shop traveler to thoroughly document
the assembly process.
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Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet C317C224J1G5CA
C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00
Kemet
C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10 CER X7R
Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C5,
C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C3
8, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

25
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
PROCESS CENTER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet
C317C224J1G5CA C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00

Kemet C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10
CER X7R Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C
5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,
C38, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

PROCESS DESCRIPTION
26
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet C317C224J1G5CA
C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00
Kemet
C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10 CER X7R
Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C5,
C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C3
8, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

INSTRUCTIONS
27
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet C317C224J1G5CA
C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00
Kemet
C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10 CER X7R
Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C5,
C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C3
8, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

CUSTOMER PART NUMBER
28
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet
C317C224J1G5CA C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00

Kemet C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10
CER X7R Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C
5,C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,
C38, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

PART DESCRIPTION
29
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
The Item Master contains an integrated approved
vendor list for each part
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet C317C224J1G5CA
C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00
Kemet
C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10 CER X7R
Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C5,
C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C3
8, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

MANUFACTURERS PART NUMBER(s)
APPROVED MANUFACTURER(s)
30
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet C317C224J1G5CA
C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00
Kemet
C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10 CER X7R
Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C5,
C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C3
8, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

INSTALL LOCATION / REFERENCE DESIGNATOR(s)
31
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet C317C224J1G5CA
C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00
Kemet
C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10 CER X7R
Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C5,
C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C3
8, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

SPECIAL INSTRUCTIONS CAN DIRECT TO CUSTOMER
DOCUMENTATION, TOOL NUMBER
32
Page 6 of 21
EMS TECHNOLOGIES, INC. JOB TRAVELER
Date 10/23/2004
1872-1-1
Part 501593 Rev B
2RAD 2R200 AUTO INSERT RADIALS
100.00 1.00 1.00 0.31
1.00 7.11 0.07HP Auto
insert radial lead components on Universal Radial
II inserter. Follow Process Center Work
Instruction PWI-0017 Radial Component Insertion
and use locally controlled setup
instructions, programs and instruction sheets to
assemble the components listed below. PART
NUMBER DESCRIPTION

QUANTITY PER MSXU0220AML20
CAPTH .22U 50v 10 CER X7R Radial .2
1.00
AVX
SR215C224KAA
Kemet C317C224J1G5CA
C7 MSXZC-410
CAPTH 100P 100V 5 CER NPO Radial .2
2.00
Kemet
C317C101J1G5CA C14, C16 MSXZC-600
CAPTH .1U 100V 10 CER X7R
Radial .2
24.00
AVX SR211C104KAA C1,C2,C3,C4,C5,
C8,C9, C10,C11,C13,C15,C17,C18, C20,C21,C22,C36,C3
8, C24,C25,C26,C27,C28,C35 AUDIT QU804
IN-PROCESS INSPECTION
100.00 1.00 1.00 0.00
1.00 0.00 0.00HP
Inspect WIP for compliance to specifications
according to QI 10.3 In-Process Inspection
Instruction, Customer BOM, assembly drawing,
and IPC-A610 workmanship standard
Class II. CSEL CS200 ASSEMBLE COMPONENTS
100.00 1.00
1.00 0.66 1.00 9.32
0.09HP Assemble components on Carousel
assembly station. Follow Process Center Work
Instruction PCWI-0018 Carousel Assembly and use
controlled copies of specified visual aid
to assemble components listed below. USE
Visual Aid 501593-CSEL-4 PART NUMBER
DESCRIPTION

QUANTITY PER MSX350129
CONNTH MALE 2 x 3 Vertical Header
1.00
AMP
194002-1
Molex 3281-6

WORKMAMSHIP STANDARD CLASS REQUIREMENT
33
MANAGING THE DETAILS IDENTIFY MATERIAL
From the same traveler data the system prints
material labels for every part on every job
34
MANAGING THE DETAILS IDENTIFY MATERIAL
Label Defines Part Job Part
Description Manufacturer Manufacturer Part
Process Center Material Sequence Operation
Part PFC3607467
Job 1741-1-1 CAPTH .22U 50v CER X7R
Radial .2 AVX SR215C225KAA Kemet
C317C224J1G5CA Job Qty 100.00 /ea
Actual Qty gt________ Mat Seq
80 Opr Seq 40 Asm 0 Wrk
Ctr ASSM
4 x 1 Actual size
35
MANAGING THE DETAILS TRAINING
All of our processes and resulting product
conform to the IPC-A-610 Workmanship standard,
Acceptability of Electronic Assemblies.
EMS has two IPC certified trainers on staff to
provide this training to our Production
Technicians.
36
J-STD-001 CERTIFIED TRAINERS and TRAINING
EMS maintains two in-house IPC certified
J-STD-001C trainers to perform internal training.
Personnel trained by the trainers are also IPC
certified.
37
J-STD-001 CERTIFIED TRAINERS and TRAINING
The purpose of the J Standard is to rely on
process control methodology to ensure consistent
quality levels during the manufacture of
products.
38
J-STD-001 CERTIFIED TRAINERS and TRAINING Joint
Industry Standard Requirements for Soldered
Electrical and Electronic Assemblies
DOD July 19, 2001 Replaces MIL-STD-454,
MIL-STD-2000 and customer tailored MIL-STD-2000
soldering requirements with the requirements of
industry standard ANSI/J-STD-001.
39
Your primary point of contact at EMS will be one
of our Customer Liaisons.
Their top priority is Customer communication and
they are YOUR representative at EMS.
40
We have no high-tech profile, hold no internet
patents, and don't even have a proprietary
product to sell.
What we have is a long history with many
demanding customers because we take care of them.


41
Our current customer base encompasses a broad
range of industries.
42
The common thread among them is that they require
special attention from an assembly contractor to
meet the unpredictable needs of their customers
Supplying that attention is what we consider to
be our strongest competency.
43
EMS TECHNOLOGIES
SMALL ENOUGH TO GET IT DONE FAST
44
EMS TECHNOLOGIES
SMALL ENOUGH TO GET IT DONE FAST
BIG ENOUGH TO GET IT DONE RIGHT!