Mobile batch Mix Plant and Asphalt Mixing Plant

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Atlas Technologies
Mobile batch Mix Plant and
Asphalt Mixing Plant
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• Atlas is manufacturer of mobile asphalt batching
  plant from India. This small asphalt mixing plant
  is truly mobile in all aspects. Some of the
  primary advantages are that portable batch mix
  plants machine can be erected and made to make
  hot mix asphalt in 48 hours. This equipment is
  advantageous for those contractors who want to
  move very often. It is also foundation less
  design that promises low maintenance. The design
  is reliable and chassis is sturdy. Atlas has sold
  and installed more than 70 asphalt batching
  mixing plants in 3 years. Superior product
  knowledge, customer centric approach while
  developing this product allows us to develop a
  product which is superior in many aspects. This
  is a containerized design available in 80 tph,
  120 tph and 160 tph. Capacities above 160 tph are
  tailor made.

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Mobile hot mix plant layout

• The layout of Atlas mobile hot mix plant is
  simple. This mobile batching plant is perfect if
  you want to shift sites very often. All the
  chassis are arranged in such a way that maximum
  space saving is possible. Adequate space for
  maintenance is left. All the units are modular
  and fully mobile.
• The standard configuration of the equipment
  includes
• Mobile cold feeder bins
• Single deck primary vibrating screen
• Slinger / charging conveyor
• Mobile drying drum with burner unit

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• Mobile tower unit comprises of bucket elevator,
  vibrating screen unit, hot bins and twin shaft
  type mixing unit. Weighing bins for filler and
  bitumen is also included in the tower unit.
• Control panel of the mobile hot mix plant is on
  the same chassis of the tower unit.
• Mobile bag filter unit with pre-separator.
• Bitumen tanks with hot oil system for heating
  bitumen and jacketing the mixing unit are also
  mobile.
• Filler hopper is also mobile.
• Filler silo with screw conveyor /elevator can
  also be provided instead of filler hopper.

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• Our main aim is to present mobile design which is
  modular and faster to install without use of big
  cranes. We did not want to compromise on the
  transportation factor and hence the units are
  containerized. This is the same version of the
  already successful Atlas stationary asphalt batch
  mix plant. The sizes of the units are not
  compromised to focus on the mobility. This means
  that customers are getting a full fledged mobile
  plant which performs like its stationary version.
  The design is low on maintenance and it also has
  sufficient space for maintenance. The structure
  is heavy and cost price of the equipment is
  affordable. It comes with the same control panel
  features. Foundation less design is ideal to move
  sites quickly.

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• The cost of this containerized mobile asphalt
  batch plant is lower than what others offer. It
  is also easy to use and low on maintenance. We
  have kept the cost of spare parts low because the
  plant should be economical in the long run. You
  can expect it to give faster return on
  investment.
• Advantages of mobile batch mix plant for sale.
• The Atlas mobile batch mix plant for sale has
  many advantages. It is ideal batching mixing
  plant that is rugged. It is also maintenance free
  design that promises low operating cost. If you
  are looking to buy a quality mobile asphalt plant
  look no further than this equipment for sale.
• Advantages
• The equipments fully containerized design helps
  to reduce the transportation cost. This is ideal
  for customers who want to shift sites more often.

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• The plant is build on a rugged and strong
  structure. It is suitable for rough operating
  conditions. All the units are strong and are
  designed to last long.
• This is a foundation less design so a lot of time
  is saved.
• The plant can be commissioned by use of 1 hydra
  crane.
• This mobile asphalt mix plant from India
  manufacturer is one of the better and simple
  designs as far as mobility is concerned.
• Low maintenance and low operating costs.
• Proven, high efficient and low noise multi fuel
  burner unit is provided.
• All the units are modular. It is designed for
  easy transportation and fast installation.
• Installation can be completed in 48 hours.

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• Easy loading into containers and easy unloading
  at customers site. Reason is modular design of
  the machine.
• Bitumen weighing hopper and filler weigh hopper
  are near to the mixing unit. Both of them fall
  into the mixer by gravity.
• Atlas mixing unit supplied with this mobile
  asphalt mixer comes with planetary gear boxes.
  These gear boxes are fitted on each shaft. They
  aid in better performance and better torque
  absorption.
• Very less civil work is required at site and this
  helps to save a lot of time.
• New bag filter design comes with 3 rotors for
  cleaning efficiency.
• All the materials used are of standard make.
• The control panel is on the same chassis along
  with the tower unit. The software is easy to use.

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• Vibrating screen is available in different sizes.
  It is possible to customize the sizes as per your
  requirement.
• Adequate space is available near the components
  making maintenance easy and fast.
• We have kept the cost of the spare parts very
  low.
• The PLC control panel is user friendly. It
  provides option to store various types of hot mix
  recipes. It is also possible to change the
  recipes frequently.

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Components of mobile asphalt plant from
India This mobile asphalt plant from Atlas is
manufactured at our factory in India. The
components of mobile asphalt batching plant are
designed in such a way that mobility is achieved
without any compromise in production. The
components are adequate and not smaller in size.
Components of the asphalt plant are as below
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• Mobile cold aggregate feeder
• The standard configuration of mobile cold
  aggregate feeder has 4 bins. This unit is fully
  modular and comes on its separate chassis with
  axle. It can be easily transported. The number of
  bins can be more or less to suit customers
  requirement. One feeder bin is provided with a
  vibrating motor for free flow of sand. Every
  feeder bin comes with radial gates for material
  discharge. This also allows us to open the gate
  fully or partially as required. Each gate also
  comes with a variable speed drive motor to adjust
  the speed of each feeder bin. No flow indicator
  switch is standard on each bin. Each bin is
  provided with auxiliary belt, head and tail
  pulley for auxiliary belt. Idler rollers, belt
  tensioners and rubber skirtings are provided.
• The gathering belt is big and it runs through the
  bottom of the feeding unit. It will collect all
  the aggregates and transfers them to the primary
  scalping screen.
• After screening the aggregates, they are
  transferred to the drying drum by the charging
  conveyor. This conveyor is on a rigid frame.

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• Mobile drying drum of hot mix plant
• The drying drum of the hot mix plant is also
  mobile on its separate chassis. It is a
  cylindrical unit which is inclined and placed at
  a degree for free flow of aggregates. Aggregates
  will enter the higher end of the drum. Aggregates
  will exit the lower end of the drum. as the
  aggregates pass from one end to the other they
  will get heated. Flights are fitted inside the
  drum. They will help to evenly heat the
  aggregates as they pass through the drying drum.
• There are many asphalt hot mix plant
  manufacturers in India but only few put emphasis
  on quality. The drying drum is a critical
  component and its combination with a good burner
  will work wonders for the machine. The drum is
  laid on four rollers. It can be chain driven or
  friction wheel driven. Maintenance is easy

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• Multi fuel burner
• Burner unit fitted on the drum unit is fully
  automatic. It is high pressure, low noise,
  modulating and multi fuel operated. The burner
  compliments the drying drum and is very carefully
  designed. We have made sure that maximum thermal
  efficiency is achieved in the heating process
  while using minimum fuel. If required, the burner
  unit can also be modified to work with furnace
  oil.
• Pollution control system Mobile bag filter
• Bag filter provided is also mobile and on a
  separate chassis. Pre-separator does the task of
  trapping the heavy dust. Lighter dust particles
  will be trapped by the bag filter unit. The
  filtration area of the bag filter is sufficient
  and it does the job well.
• It is also possible to have venturi type wet dust
  collector for pollution control. It will use
  water to trap the dust particles.

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• Mobile bitumen storage tanks
• Bitumen tanks provided with Atlas mobile batching
  plant are mobile type. The number and size of the
  tanks can be customized by the customer. Usually
  customers prefer two bitumen tanks the capacity
  may vary. The heating system is indirect heating
  type. It uses thermic oil to heat the
• Asphalt storage tanks in Atlas asphalt mixing
  plant are usually two in number and horizontal
  type. It is indirect heating type system. It uses
  thermic oil for heating the bitumen. Tanks are
  fully insulated from all the sides with
  temperature indicators.
• Mobile fuel storage tanks
• Mobile fuel storage tanks can be provided with
  the portable asphalt batch plant for sale. The
  tanks can be more in number if more fuels have to
  be used. They come equipped with piping, fuel
  transfer pump and necessary controls.

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• Mobile tower unit for asphalt plant
• Mobile tower unit of the asphalt plant consists
  of many components. All these components are
  arranged in such a way that maximum mobility is
  possible. The components can be made to set up
  quickly and the plant can be made to run in quick
  time.
• Hot aggregate bucket elevator
• The bucket elevator unit is in the same chassis
  of with the tower unit. It is a fully enclosed
  unit for transfer of heated aggregates form the
  drum to the vibrating screen. The bucket elevator
  gets folded while transportation as it is on a
  center pin. Within a short time the bucket
  elevator can be fitted.

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• Mineral filler feeding system
• The asphalt mixing plant is equipped with filler
  hopper and screw conveyors for feeding the filler
  material into the filler hopper. An optional
  filler storage silo can also be provided if
  required.
• Vibrating screen
• The vibrating screen is with sliding mechanism.
  It is possible to slide the screening unit to a
  side while transporting the tower unit. This
  mechanism makes it very easy for the plant to go
  mobile in short time. Vibrating unit is four
  decked for different types of aggregates. It is
  possible for the screen sizes to be different as
  per different customers needs. The screening area
  is large so that screening process is quick. The
  screens are inclined and vibrating type rested on
  shock absorbers. Screen replacement is very easy.

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• Hot aggregates storage bins
• This compartment is just below the screening
  unit. The number of hot bins compartments is the
  same as the number of vibrating screens. After
  the screening process is over, the hot bins will
  store aggregates into separate compartments. The
  mobile asphalt plant for sale will store the
  aggregates in the hot bins for short time. They
  will be discharged for weighing by opening of
  pneumatic type gates.
• Aggregate weighing system
• Here we will weigh the aggregates before they
  will be discharged into the mixing unit.
  Aggregate weigh hopper will receive the
  aggregates one by one for weighing. After the
  weighing of each bins is over they will be
  discharged into the mixing unit. This weighing
  system is suspended on load cells. The open-close
  gates are pneumatically operated.

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• Filler weighing system
• Filler weighing system is suspended on load
  cells. It is on the same chassis of the tower
  unit near the bitumen weighing system. Filler
  material will reach here by a screw conveyor. It
  is equipped with load cells and with a butterfly
  valve for fast discharge of the materials into
  mixing unit.
• Bitumen weighing system
• Bitumen weighing system consists of a bitumen
  weigh tank. This is suspended on load cells.
  Bitumen from the bottom is transferred to the
  weighing tank by means of a transfer pump. This
  tank is insulated on all the sides to curb heat
  loss. This tank will store bitumen before
  discharging the same into the mixing unit.

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• Mixing unit
• Mixing unit is just below the hot bins. It will
  receive hot aggregates, bitumen and filler
  material for weighing. It is a fully jacketed
  unit which is fitted with 2 shafts. Each shaft is
  fitted with 2 planetary gear boxes. It is a tried
  and tested unit that promises trouble free
  operation. It allows homogeneous mixing in quick
  time. The liner plates are easy replaceable. Arms
  and tips are also easy replaceable. The mixer
  unit has sufficient space surrounding itself so
  that routine maintenance can be carried out
  easily.
• Control panel
• The control panel is housed inside a control
  cabin. Control panel is PLC touch screen type
  with easy to use colour display. The components
  used in the control panel of mobile batch mix
  plant are of standard make. SCADA type panel will
  be easy for you to access the important data of
  the plant from anywhere in the world.

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• Contact US
• Atlas Technologies Pvt. Ltd.
• Block No. 97, Mehsana-Ahmedabad Highway,
• Behind Bhupendra Crane House, At Po. Ditasan -
  382710
• District Mehsana, Gujarat, India.
• Export inquiries 91 97238 10565
• Email contact_at_atlastechnologiesindia.com