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Well completion

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Many subsea providers and hydraulic and electric communication systems not standarized... and requires good multi engineering input from the subsurface ... – PowerPoint PPT presentation

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Title: Well completion


1
Well completion
  • The value of smart well technology

Hans Ivar Berge 30 Oct. 2007
2
Well completion reservoir management
  • Important elements in well completion
    assessments
  • Field production strategy (gas / water
    injection)
  • Commingled production (multiple zone completion)
  • Formation properties and expected well
    productivity will help to decide
  • Number of wells, single zone / multi zone
    completions...?
  • The need for multi lateral technology?
  • Multi lateral technology including branch
    control?
  • Across field communication and the effect of
    injection scheme?
  • What do we need?A flexible downhole completion
    solution to be able to handle unexpected
    production results as water gas breakthrough,
    loss of productivity etc

3
Smart well concept
4
Schlumberger On/Off valve
TRFC-H
TLFC-H
Path of fluid flow
Annulus to Tubing
In Line
Path of fluid flow
5
Norne, Smart well tech., Welldynamics
- Upper, Middle and Lower Assembly -
Infinitely Variable Choke
6
WellDynamics Low cost valve (MC)
  • On/off
  • Two control lines to operate
  • Short (1 m)

7
Smart well completions, some key pro- elements.
  • Remotely controlled inflow systems, ref. the
    trade mark s-c-r-a-m-s
  • Production inflow control for the individual
    production interval.
  • Pressure monitoring for each of the zones without
    intervention..
  • Allows for individual zonal cleanup in reservoirs
    with contrasts in res. pressure.
  • Represents a major improvement of injection
    control incommingled water injectors, ref.
    thermal fracturing and change in inflow profile
  • Provides critical data for well planning,
    placement of future wells..!
  • Will allow for reduced frequency of well
    interventions
  • Plug and perf. operations..
  • Running of straddle sleeves for isolation of gas
    and water breakthrough
  • Reduced need for PLTs etc...

8
Smart well completions, some cons- key elements.
  • Production inflow control for the individual
    production interval.
  • To allow for production inflow control for the
    individual production interval external zonal
    isolation is critical..
  • Smart well equipment could have the potential to
    choke back and
  • Often reduce the maximum flow capacity of the
    well.
  • Can smear out the potential production profile,
    impacting net present value
  • Segmentation in well design has to match the
    segmentation in the reservoir
  • Equipment reliability is important
  • Increased upfront investments, 1,5 3 mil UDS
    time for installation.
  • Compatibility with other completion equipment /
    interfacing particular in subsea developments..

9
The Tampen Area
10
Tampen and the Snorre installations
Snorre B. Reservoirs Lunde 2 STOIIP138.2
MSm3 Reserves 58.1 MSm3
Snorre A. Reservoirs Statfjord, Lunde 2 STOIIP
399.2 MSm3 Reserves 174 MSm3
11
Snorre A B
Challenge big contrasts in kH-product and
uncertain injection pressure support
12
Snorre production experience
  • Production and completion challenges
  • Heavily faulted and stacked multiple reservoirs.
    Gross thickness gt 1000 m TVD
  • Multiple zone injection of gas and water..
  • Big contrasts in productivity and connectivity.
  • Multiple zone production
  • Snorre A, experience
  • Experienced early breakthrough of gas and water
    in high perm. thief zones
  • Well intervention with PLT for reservoir
    diagnostics complicated, x-flow!
  • Positive experience with smart well equipment..

13
Experiences from Snorre A P-14B
  • Background
  • Snorre A producer
  • 4 sleeves 1 mechanical
  • Gas breakthrough expected after6 months in the
    Lunde fm.
  • Experience
  • Gas breakthrough 3 months after startup
  • Remotely controlled smart well equipment
    identified zone of breakthrough.
  • Result 1815 Sm3/d increase in oil rate

14
Experiences from Snorre B C-5H PLT/WSO
  • One of three predrilled wells with no smart well
    technology installed.
  • Water breakthrough after 2 weeks of production.
  • PLT run in April 2003 Inconclusive due to
    X-flow masking flow information.
  • Set plug based on reservoir understanding,
    reservoir simulation and separator testing.
  • Straddle set over anticipated water producing
    interval. Oil production came back as water was
    produced out of x-flowed interval after 5 days of
    production.
  • Swapped production lines. Increase in oil
    production of app 2450 Sm3/d for C-5H.
  • In the event of smart well technology potential
    increased value app. 590 MNOK!

15
Risk analysis of installation of smart well
technology
16
(No Transcript)
17
Smart well completions, service companies...
  • All the big service providers are involved
  • Schlumberger, Weatherford, Baker Inteq,
    Halliburtion (Welldynamics)
  • Technology
  • Direct hydraulic
  • Electric and hydraulic
  • Electric, hydraulic and chemical downhole
    injection.
  • Fiber optics for distributed temperature and
    pressure sensing in the production interval.
    Veslefrikk downhole mono-phase flowmetering.
  • Future wireless communication. Saudi Aramco
    Welldynamics....

18
Smart well completions and subsea
  • Challenges
  • Many subsea providers and hydraulic and electric
    communication systems not standarized.
  • Through 2002 2006 the industry has agreed to
    adapt to Intelligent well interface
    standarization.
  • As a result all completion providers can
    interface hydraulic and electic signals through
    the subsea control systems.

19
Smart well and subsea interfacing.
Surface
Subsea control module
5 suppliers
Subsea control system
Power Communication
Downhole sensor control
10 suppliers
Well
20
IWIS (Intelligent Well Interface Standard)
Surface
Subsea control module
5 suppliers
Subsea control system
Standard
Power Communication
Downhole sensor control
10 suppliers
Well
21
IWIS update
  • JIP completed (ex. Qantex) beginning of April
    2006 - Successfully

FMC
Vetco
Kværner
Cameron
DrillQuip
Schlumberger
Weatherford
Roxar
Wood Group
WellDynamics
Promore
22
IWIS testing
FMC
Vetco
Kværner
Cameron
DrillQuip
Schlumberger
WellDynamics
Promore
Roxar
Wood Group
Weatherford
23
Implementing IWIS
Downhole application
Surface Control
Surface Control
Subsea Electronic Module
Subsea Electronic Module
Interface Card
Interface Card
Well equipment
Well equipment
24
Full flexibility
25
The value of smart well completions
  • Close linked to a multi disciplinary
    understanding of the challenge
  • Understanding the reservoir production strategy
    and production profile.
  • Completion strategy and effect of same on
    production profile
  • Acceleration / possible negative effect on
    production profile.
  • Economics and net present value.!
  • The value of production flexibility and
    production monitoring (future wells, bypassed
    reserves..)
  • Understanding the risk and interfaces in the
    installation phase.
  • Every case is unique and requires good multi
    engineering input from the subsurface teams as
    well as from the production facilities group..

26
Back-up
27
Light Well Intervention due to lack of smart well
technology
28
Tyrihans, an example of a multi lateral oil
producer
  • Multi laterals with individual flow control.
  • Increased reservoir contact to minimize gas and
    water coning.
  • Installation of gas lift to aid production at
    start up and to increase oil production at high
    water cuts.
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