Manufuture Road Mapping

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MANUFUTURE RTD Road Maps From Vision to
Implementation Engelbert Westkämper Fraunhofer
Alliance Production
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Factories are ProductsMade and Used in Europe
Manufuture European Platform for High Adding
Value in Manufacturing Industries
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Manufuture links to all Thematic Subprogrammes
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Manufuture VisionRTD for High Adding Value
Assuring the Future of Manufacturing in Europe
by High Adding Value
Customisation Quality, Cost, Time
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New Products
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Global Production Leadership in
Technologies New Technologies for Emerging
Sectors
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Todays Products
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Todays Markets
New Markets
Knowledge-based Manufacturing for Competition
Leadership in Technologies Environmental
friendly and European culture of Manufacturing
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Priorities of Manufuture High Adding Value
Market View
Innovation for HVA
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3
Traditional Sectors Leadership Intelligent
Products Medium-time Scale
Emerging Sectors of Manufacturing Very large-time
Scale
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1
Customisation Networking Survival
strategies Short-time Scale
Globalisation Global Networking Local
Value Large-time Scale
Market and Growth
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Potentials for competition of manufacturing
Potential to Activate by
Adaptive Manufacturing Emergent Technologies ICT
for Manufacturing
30 40
New Business Models Flexible Automation Digital
Engineering
20 30
Fast Engineering and standards
5 10
European Production System
Continuous Improvement Design to x New Taylor
2 3 p.y.
Time
short medium long
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Transsectorial and Sectorial Road Maps
(Leadership)
Transsectorial Road Map
Industrial Engineering
Emergent Technologies
ICT for Manufacturing
New Business Models
Capital Intensive Goods for Manufacturing of
Consumer Goods
Materials and Technical Components
Automobile and Suppliers
Machines and Equipment for Manufacturing
(Factories)
Aerospace, Shipbuilding, Trains
Equipment and Systems for Transport and Logistics
Agriculture, Furniture,
27 Sectorial Road Maps and ETPs
Food, Pharma, and Bio-chemical Products
Manufacturing Systems for Food, Pharma, and
Biochemical
Manufacturing Systems for Consumer Products
Electric and House-Products
Consumer Products Textile, Leather, Sports,
ICT for Manufacturing
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Transsectorial Road Map
Competition Customization
Leadership
Globalisation
Emerging
Adv. Industrial Engineering
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Preliminary needs New Business Models from
Leadership draft roadmaps Time scales

• 10 Machine/Equipment-Area
• 11 Manufacture of machinery and equipment for
  production systems
• 12 Manufacture of machine tools
• 13 Manufacture of moulds and special tools
• 14 Manufacture of construction machines and prod.
  machines for cons. mater.
• 20 Transport-Area
• Manufacture of motor vehicles, trailers and
  semi-trailers (incl.agri, mining,
• earth moving, forestry)
• 22 Manufacture of other transport vehicles
  (Train, Ship Building... )
• 23 Manufacture of Aeronautical / Aerospace
  products
• 30 Materials Basic Products -Area
• 31 Manufacture of basic metals
• 32 Manufacture of fabricated metal products,
  except machinery and equipment
• 33 Manufacture of pulp, paper and paper products
  
• 34 Manufacture of wood and of products of wood
  and cork, except furniture s
• 35 Manufacture of other non-metallic mineral
  products
• 36 Manufacture of rubber and plastic products
• 37 Recycling
• 40 Food/Pharma/Bio-Area

Innovation
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34
Intelligent Products Manufacturing Sectors Large
Scale
Emerging Sectors of Manufacturing Very large Scale
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43
62
62
43
44
55
55
44
13
23
23
Globalisation Global Networking Local Value Large
Scale
Customisation Efficiency Survival
strategies Smalle Scale
34
43
55
55
43
44
52
44
Market and Growth
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Transsectorial Road MapNew Business Models
Finance, Innovation Entrepreneurship
New Enterprises
Management of Enterprises
Real time Enterprise Management
Management of Global Networking
Knowledge Real time
European System of Management
Service - based on Life Cycle Mgt.
Strategies of Survival in turbulent Environment
New Taylorism
European Production System
Management of Factories
Beyond lean Production Systems
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Example Beyond Lean ManufacturingNot covered by
the Toyota Production System
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Adaptive Manufacturing

• Enablers for Adaptive
• Manufacturing
• Sensor - Actor Systems
• High-performance
• and Real-time Control
• Learning and
• Sensors for Environment
• Modular Structure
• Embedding Electronics
• Mechatronic Components
• Internal Control System
• Standardised Interfaces
• Mechanical,
• Electric/electronic
• Software

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Transsectorial Road Map for Adaptive Manufacturing
Intelligent Components for Manufacturing Machines
and Systems
Insitu Process-Simulation Integration of Knowledge
Standardisation of Interfaces Open Systems
Plug and Produce Real-time MES
Integration and Application in Manufacturing
Systems
Embedding Electronics Sensor- Actor Systems
Modularisation of Manufacturing
Self-organisation Self-adaptation
Adaptive Machines Process Control
Configurability of Systems
Modular System Engineering
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Adaptation of Systemsfor Changing Volume
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Manufacturing NetworksICT for Manufacturing
andEuropean ICT Environment
Product Engineering Network
IT Systems for Management Logistics
and Engineering
Industrial Grid Computing Infrastructure
Product Suppliers Network
Customers Users Network
Open Systems for Manufacturing
Ubiquitous computing
Manufacturing System Suppliers Network
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Industrial Engineering and Requirements of
Industries

• Industrial Requirements
• for Fast Engineering
• Modularisation of
• products and production
• Integration of Data
• - 3D Geometry
• - Tolerancing
• - PLM
• Integration of
• - Engineering tools
• - Mechatronic design
• Engineering of
• - Electric/Electronic
• - Software applications
• Networking of Engineering
• Knowledge Management
• Rapid Prototyping

Innovation
Digital Products
Digital Factory
Customisation
Advanced Industrial Engineering
Customer- Requirements
Order Management
High Performance
Fast Ramp up
Time to Market
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Transectorial Road Map forknowledge based
Engineering
Towards the Digital Manufacturing
Integrated Project and Knowledge Management
Multi-scale Simulation
Digital Product Engineering
Models of Manufacturing
Integrated/Networked Engineering Environment
Ergonomics and Process Standards
Life Cycle Data Management Config. Management
Digital Manufacturing Engineering
Standards
Adaptation to Reality Integration (MES) and
Smart (wireless) Factory
3D CAD Integration Engineering Tools Digital
Prototyping
Factory Data Management Digital Factory
and Support of Knowledge-based Factory and
Services
Rapid Prototyping Digital Prototyping
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Emergent Technologies beyond Borders
Strategic goal all technologies for manufacturing
RTD and Engineering for the development of .
Knowledge- based Systems

• To overcome limits
• of the state-of-the-art in
• Processes, Components,
• Assemblies,
• Machines, Systems
• time, quality, cost
• speed, volume
• energy material
• consumption
• environmental pollution
• Enable new functions
• and technical solutions

Process Technologies
Advanced Materials
Intelligent Mechatronics
Cognition-based Control
Nano Scale Technologies
.solutions beyond existing borders in
Manufacturing
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Transsectorial Road Map for Emergent Technologies
Emergent Products Made with
High-precision and Reliability (zero defect)
Integration and Application in Products
Miniaturisation of Mechatronic Components
Cognition-based Process Control
Integration and Application in Manufacturing
Systems
Advanced Materials Functional Surfaces
Emergent Processes ( Generative )
Low Energy in Processes and Usage
Integration of Process Chains
.. Emergent Manufacturing Systems
High-performance Traditional Technologies
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The knowledge-based FactoryEnabler ICT for
manufacturing
ICT for MANUFACTURING, on the way from
Data-driven Factories to Knowledge-based,
Real-time and Networked Manufacturing
Wireless Communication
Open ICT Extranet
Networked Manufacturing, Standards
Digital Product Engineering
Standard Interfaces
Enterprise Management and Administration (real-tim
e mgt) with look ahead (in-situ simulation)
Digital and Virtual Manufacturing Engineering
Customer Configuration
Product and Service Engineering and Design
Order and Resources Life Cycle Management
Market Requirements
Customer Orders
Open ICT Infrastructure (Intranet)
Manufacturing Systems Reconfiguration
Real-time Order Management and Logistics
Manufacturing Engineering, Planning and
Management (MES)
Knowledge-based Manufacturing
Engineering Environment
Digital, Real-time and Knowledge-based
Processes and flexible Man. Systems
Manufacturing Systems
Assembly Systems
Systems Integration
Customer Rump-up and Service
Supplier
Maintenance / Tools / Measurement
Reconfigurability
Plug Produce
Trust and Security
RFID
Embedded Systems
Learning Cognition
Adaptive Manufacturing Systems
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Road Map ICT for manufacturing
from Data-driven Factories
Grid Manufacturing Advancement of Grid Computing
for Manufacturing purposes
Multimodal Interfaces Human-machine interaction
Control Systems Cognitive control modelling
languages and architectures
Pervasive and Ubiquitous Computing Adaptive,
evolvable, ubi- quitous manufacturing systems
European ICT Environment for the Next-generation
Manufacturing
Configuration Systems
Software Engineering Modelling, simulation,
prediction of large, distributed multi-scale
socio-technical systems
Computing Systems Manufacturing specific
archi- tectures for embedded platforms
to Real-time, Knowledge-based and
Networked Manufacturing
Embedded Systems Intelligent industrial process
control manufacturing shop floor and
logistics and distribution
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Sectorial Road Map for Molds and Dies and special
tools
1-2 years
2-4 Years
4 years
1. BUSINESS MODELS AND TOOLS FOR MAXIMIZE VALUE
CREATION OVER THE LIFE CYCLE AND FOR
DIVERSIFICATION
Small
2. TOOLS FOR VERTICAL INTEGRATION
3. NETWORKED BUSINESS MODELS AND TOOLS FOR
EFFICIENT NETWORKING, DIGITAL BUSINESS EASY
AND ECONOMIC COMMUNICATION
4. SIMULATION METHODS AND TOOLS FOR KNOWLEDGE
SERVICES (accurate prediction of dim.
mechanical prop. of moulded products)
5. RAPID MANUFACTURING, SMALL SERIES AND
PROTOTYPING
6. NEW DESIGN AND ENGINEERING TECNIQUES FOR
INTELLIGENT MOLDS AND TOOLS
Medium
7. ADVANCED HVA COMPONENTS AND ICT FOR
INTELLIGENT MOLDS SPECIAL TOOLS
8. MOULDS FOR HIGH OUTPUT PRODUCTION OF
STRUCTURAL COMPOSITES
9. ADVANCED AUTOMATION AND REMOTE CONTROL
10. COATING AND SURFACE TECHNOLOGIES (special
characteristics/ sub-micron surface featuring)
11. ADVANCED TECHNOLOGIES FOR MICRO TOOLS AND
FOR SURFACE FINISHING
12. SPECIALMOULDING TOOLS FOR FUNCTIONAL
MATERIALS
Large
13. INNOVATIVE RAW MATERIALFOR SPECIAL
APPLICATIONS (TOOLS AND PRODUCTS)
14. MOULDS FOR NON-CONVENTIONAL TECHNIQUES
(multi-material, in-mould assembling, fluid
assisted, vibration assisted)
15. MICRO MOULDING, MICRO ASSEMBLING AND CLEAN
ROOM MANUFACTURING
16. WELDING TECHNOLOGIES IN TOOLS CONSTRUCTION
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Sectorial Road Map forAerospace
1-2 years
2-4 Years
4 years
Development of lifecycle design methodologies and
cost models
High reliability - substitutes for avionics
manufacturing
Small
New hard, tough and high temperature materials
including composites
Manufacturing of optical systems for avionics
Integrated sensor networks
Licensing issues for global production networks/
legal and business process tools to support
selling technology capability rather than
technology
Medium
Processes for acquisition of technology
capability on global scale
Integration of multiple manufacturing
technologies (at physical process level, not IT
system)
Integration of knowledge resources across
business units, supply chain (eg RD with
manufacturing and service)
Manufacturing technologies and products with
sustainable impact, achieving societal
acceptability
Large
New technologies and new trained recruits from
science base, particularly nanotechnology
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Actions for Implementation andDissemination
Supporting the Implementation Supervising and
Monitoring the Global Competition of
Manufacturing Special Investigations of
Techologies for Future Manufacturing Coordination
of National and EU-ETPs
Specific Support and Coordinated Actions
Information System for Manufacturing
Technologies Network of Application-oriented
Research Institutes Networks of Excellences
Standards, Management, Industrial Engineering,
Emergent Technologies,
Infrastructure
European Conferences in Manufacturing
Technologies Business Models, Industrial
Engineering, Emergent Technologies Sectorial
Conferences (Platforms) for Best Practices in
Europe Education and Skill Programms Management,
Engineers and Technicians
Manufuture Conferences
Education
Public Relations
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Manufuture and Work Programmes

• Information
• and
• Communication
• Technologies
• ICT
• Work Programme
• ----
• ICT for
• Manufacturing
• Management
• Engineering

Thematic Subprogramme Nano, Material and
Production
4.3 New Production
4.1 Nanoscience Technologies
Collaborative Research Projects Based on
Manufuture Road Maps Virtual Sector
4.2 Materials
Advanced Industrial Engineering
Emergent Technologies Beyond borders
New Business Models
4.4 Integration of technologies for industrial
applications
Basic Materials Technical Components
Systems for Transport Logistics
Systems Machines, Tools
Manufacturing Systems for Food Pharma, Bio..
Manufacturing Systems for Consumer Products
Implementation in Automotive, Aerospace,
Electrical, Industries
Infrastructure, Education and Dissemination Networ
ks of Excellence, Coordinated Actions, Support
Actions Dissemination Actions
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Conclusions

• The Manufuture Platform is oriented to create
  High Added Value in many sectors of industries
• Manufuture supports all thematic Subprogrammes
• Road Maps for Manufuture are defined
• Transsectorial and sectorial
• Following the Vision and Strategic Research
  Agenda to Knowledge- based Manufacturing
• Multidisciplinary and collaborative Research
  Programmes NMP and ICT support industrial
  applications
• Making Innovations reality
• The process of Implementation has to be add for
  supporting actions
• Coordination
• Fast diffusion
• Need of an European standardised and open ICT
  environment for Next-generation Manufacturing
• Standardisation is an essential part of Global
  Competence
• Production System, Networking, Engineering,
  Adaptation, Processes