IMSCH 1

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IMS MTP Workshop 24 April 2008 Bern,
Switzerland   Session Sustainable Manufacturing
Chairs Dr. Dimitris Kiritsis, EPFL Prof.
Fumihiko Kimura, University of Tokyo
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IMS MTP Sustainability

• Sustainable Manufacturing is defined in the last
  draft of the IMS MTP initiative as follows
• Sustainable manufacturing is a platform for
  development of innovative manufacturing
  technologies which address world wide resources
  shortages and excess environmental load to enable
  an environmentally benign life cycle.

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Technical, economic, ecological and social
implications of a sustainable product/process
system
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A wider context forSustainable Manufacturing

• What is Manufacturing ?
• Manufacturing covers the Man-Industry Value
  Chain, responding to human needs by the
  provision of products, processes and services.
• In broad terms, manufacturing is the general
  trans-formation of all resources to meet human
  needs and this is why a smooth relationship must
  exist between supply and demand.
• Source MANUFUTURE

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What must be sustainedin manufacturing ?

• Performance, Quality and Safety
• Natural resources and Environment
• Lifecycle considerations
• Human Capital and Education
• Innovation

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Background
Strategies for Global ManufacturingA European
View of IMS 15-16 November 2007 ETHZ,
Zürich   Session Sustainable Manufacturing

• Topics discussed in this session

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Performance, Quality and Safety

• Manufacturing must be sustainable in terms of
• Performance
• Quality of
• products (including services) and
• processes
• Safety of
• people (workers and other people affected in one
  or another way by manufacturing process or
  facilities and their products),  
• facilities and infrastructure.
• Maintenance of manufacturing facilities is
  important to sustain
• (i) the performance and quality of processes and
• (ii) safety.

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Natural Resources and Environment

• Address world wide resources shortages and excess
  environmental load to enable an environmentally
  compatible life-cycle.
• Achieve minimum energy and material consumption
  in manufacturing as well as over the entire
  life-cycle of products and services.

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Life-Cycle considerations

• Sustainability of manufacturing is more and more
  affected by life-cycle considerations- from
  design, - procurement production, -
  transportation setting up operation, - use,
  and - retirement end of life of products.
• Additionally, this happens at global level and so
  requires the consideration of related technical,
  operational, societal and cultural issues
  (mindset).

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Topics to be considered for research

• Resource Energy efficient manufacturing
• Clean Technologies
• Safety and risk management
• Closing the product information loops
• Involve the "consumer/user" in the lifecycle
  value chain
• Education at all levels changing mindsets

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Topics to be considered for research

• Resource Energy efficient manufacturing
• Recycling technologies
• Including Remanufacturing
• Real-World Manufacturing - Minimal Manufacturing
• Integrate Environmental Factors in Supply Chain
  optimisations
• Consider SME needs
• Avoid sub-optimisations

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Topics to be considered for research

• Clean Technologies
• Zero defect zero pollution
• Consider non-manufacturing elements
• Combine Disciplines
• Mechanical
• Electronics
• Chemical
• Biology
• ECO-FACTORY

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Topics to be considered for research

• Safety and risk management
• Sustainable LCA
• Eco-social aspects
• socio-laboral
• health
• discrimination
• child labor
• High-tech Engineering Asset Management
• Maintenance - Critical function for safety
• No-disposal

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Topics to be considered for research

• Closing the product information loops
• PLM as an overall approach to product
  sustainability
• Going beyond manufacturing sustainability
• Include users and consumers
• Enabling tool for sustainable production
  consumption

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Topics to be considered for research

• Involve the "consumer/user" in the lifecycle
  value chain
• Sustainable production consumption
• what the customer wants and what the customer
  needs
• considering safety, health risk aspects
• change mindsets
• Sustainable global business models

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Topics to be considered for research

• EDUCATION
• at all levels of the society
• Changing mindsets

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Methodology of the session

• Morning
• Two sessions, the second including one part for
  the area of Energy Efficiency
• Two blocs of presentations of MTP ideas in the
  morning, followed by Discussion wrap-up
• Afternoon (MTP-1 common session - Salon du
  Palais)
• Develop plan of actions 1330 1415
• Presentation for Closing Session 1415 1500
• Combined Session (all MTP common session - Salon
  du Palais)
• Presentations by MTPs (15 minutes each) 1500
  1645
• Closing Session 1645 1700
• Wrap-up by MTP Chair, closing comments by ISC
  Chairman

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MTP-1 session 1 (room salon du Palais)

• 0900 - 0915 Introduction and session plan
• Kiritsis
• 0915 - 0930 CO2PE! Cooperative Effort on
  Process Emissions in Manufacturing Joost
  Duflou, K.U. Leuven, Belgium
• 0930 0945 The Realisation of a Zero Waste
  to Landfill Approach in the Manufacturing
  Sector Shahin Rahimifad, University of
  Loughborough, UK
• 0945 1000 Sustainable Recycling and Reuse of
  Resources Embedded in Products with Different
  Product Life Cycles TBC, Japan
• 1000 1030 Discussion wrap-up
• 1030 - 1050 Break - Refreshments
• 1050 - 1105 Closed-Loop Manufacturing Systems
  Design Daniel Brissaud, INPG, France
• 1105 1120 Maintenance for Sustainable
  Manufacturing
• Erkki Jantunen, VTT, Finland
• 1120 1135 Closed-Loop PLM for Sustainable
  Production Consumption
• Dimitris Kiritsis, EPFL, Switzerland
• 1135 1150 Microfactory and accessories for
  Smart Production
• Georges Kotrotsios, CSEM, Switzerland
  (presented by D. Kiritsis)
• 1150 1230 Discussion wrap-up

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MTP-1 session 2 (room Grill-Cercle)

• 0900 - 0915 Introduction and session plan
• Kimura
• Part 1 Energy Efficiency Chair Cho El-Chaar
• 0915 - 0930 High Tech Low Carbon
• Erastos Filos, EC
• 0930 0945 Swiss Energy Cluster
• Martin Jacob, ETHZ, Switzerland
• 0945 1000 EMINENT 2
• Martin Jacob, ETHZ, Switzerland
• 1000 1030 Discussion wrap-up
• 1030 - 1050 Break Refreshments
• Part 2 Sustainable Manufacturing Chair Kimura
• 1050 - 1105 Integration of DFE and EOL Planning
  of Global Products in Consideration of Regional
  Differences
• TBC, Japan
• 1105 1120 Improve Competitiveness of Global
  Manufacturing SMEs through Cost-Efficient and
  Environment-Friendly Methods and Tools
• Dimitris Karadimas, VBC, Greece
• 1120 1135 Sustainable Life Cycle Logistics
  of Products and Processes
• Matthias Vodicka, ETHZ, Switzerland
• 1135 1150 Sustainable Management of Mixed
  Diachronic Reality for Manufacturing

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Goals and objectives

• Discuss the proposed MTP ideas along the
  following two lines
• Maturity of the idea (content, involved regions,
  involved partners, type of partners (industry,
  academia, ...),  involved existing projects,
  status of projects under preparation, ...).
• Are there similar or comparable elements in more
  than one submitted ideas?
• If yes, how these ideas can develop synergies or
  simply merge?
• Prepare a plan of actions for the most advanced
  MTP ideas and present it to the IMS ISC

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Enjoy the session !