Caterpillar Cat D9T TRACK-TYPE TRACTOR (Prefix RJS) Service Repair Manual Instant Download

1
Service Repair Manual
Models D9T TRACK-TYPE TRACTOR
2
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Product TRACK-TYPE TRACTOR Model D9T
TRACK-TYPE TRACTOR RJS Configuration D9T
Track-Type Tractor RJS00001-UP (MACHINE) POWERED
BY C18 Engine
Disassembly and Assembly D9T Track-Type Tractor
Power Train Media Number -RENR7471-06 Publication
Date -01/03/2015
Date Updated -23/08/2018
i06163231
Torque Converter - Disassemble SMCS -
3101-015 Disassembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 138-7575 Link Bracket 8
C 138-7574 Link Bracket 3
D 138-7573 Link Bracket 5
E 5B-4274 Bolt 2
F 1P-0520 Driver Gp 1
G 8B-7559 Adapter 2
G 8B-7550 Push-Puller Leg 2
G 3H-0465 Push-Puller Plate 4
G 1P-5546 Crossarm 1
G 5P-8715 Forcing Bolt 1
G 6B-6682 Full Nut 2
H 1U-9478 Nut 1
H 257-5128 Fixture 1
H 378-4529 Spanner Wrench As 1
3
6V-6080 Torque Multiplier Gp 1
J 8B-7551 Puller Assembly 1
Start By a. Remove the torque converter. Refer
to Disassembly and Assembly, "Torque Converter -
Remove".
Illustration 1
g01092983
1. Remove bolts (1) and relief valve (2).
Illustration 2
g01092984
2. Remove bolt (3) and retainer (4).
4
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Illustration 3 g01092985 3. Remove O-ring seal
(5) and yoke assembly (6).
Illustration 4 g01092986 4. Remove bolts (7) to
remove bearing retainer (8).
Illustration 5 g01092988 5. Remove O-ring seals
(9) from bearing retainer (8).
6

• Illustration 6 g01092989
• Remove seal (10) from bearing retainer (8).
• Loosen nut (11).
• Remove speed sensor (12) from bearing retainer
  (8).

• Illustration 7 g01092991
• Attach Tooling (A), Tooling (B), Tooling (C), and
  a suitable lifting device to torque converter
  cover (13).
• Invert the torque converter. The weight of the
  torque converter is approximately 340 kg (750
  lb).
• Remove Tooling (A) and Tooling (C).

7

• Illustration 8 g01092992
• Attach Tooling (A), Tooling (D), and a suitable
  lifting device to torque converter (13).
• Remove bolts (14) and torque converter cover
  (13). The weight of the torque converter cover
  is approximately 125 kg (275 lb).

Illustration 9 g01092993 14. Remove O-ring seal
(15) from torque converter cover (13).
Illustration 10 g01092996 15. Attach Tooling (C)
and a suitable lifting device to output shaft
(16).
8
16. Remove output shaft (16).

• Illustration 11 g01092997
• Remove seal ring (17) from ring carrier (18).
  Remove ring carrier (18) from output shaft (16).
• Remove bearing (19) from output shaft (16).

Illustration 12
g01092999
19. Remove bolts (20).
Illustration 13
g01093000
9

1. Attach Tooling (D) and a suitable lifting device
   to stator support (21).
2. Use Tooling (E) to remove stator support (21).

Illustration 14 g01093001 22. Remove O-ring
seals (22) from stator support (21).

• Illustration 15 g01093002
• Remove spring pins (23) from stator support (21).
• Remove seal ring (25) from seal carrier (24).
• Remove seal carrier (24) from stator support (21).

10

• Illustration 16 g01093003
• Attach Tooling (B) and a suitable lifting device
  to stator carrier (26).
• Remove bolts (27) and stator carrier (26) from
  rotating housing (28). The weight of stator
  carrier (26) is approximately 61 kg (135 lb).

Illustration 17 g01093727 28. Remove bolts (33)
from wear sleeve (30). Remove impeller (31).
Illustration 18
g01093010
29. Remove cap (34) from impeller (31).
11

• Illustration 19 g01123056
• Place the carrier assembly into a press. Remove
  retaining ring (35).
• Use Tooling (F) to separate stator carrier (26)
  from stator (36).

12

• Illustration 20 g01123106
• Install Tooling (J) onto carrier (26). Install
  Tooling (J) and carrier (26) into a press.
• Install Tooling (F) onto carrier (26). Remove
  bearing (29) from carrier (26). Remove retaining
  ring (35) after bearing (29) has been removed.

Illustration 21 g01093359 34. Remove bolts (37)
to remove cover (38) from rotating housing (28).
13
Illustration 22 g01093362 35. Remove retaining
ring (39) from bearing (40).
Illustration 23
g01093363

• Illustration 24 g01093366
• Attach Tooling (D) and a suitable lifting device
  to rotating housing (28).
• Remove rotating housing (28) from turbine (41).
  The weight of the rotating housing is
  approximately 57 kg (125 lb).

14

• Illustration 25 g03833771
• Remove set screw (42) from locknut (43).
• Use Tooling (H) to remove locknut (43) from
  retainer (44).

Illustration 26 g01093368 40. Remove lockwasher
(45) from retainer (44).
Illustration 27
g01093371
41. Remove retainer (44) from turbine (41).
15
Illustration 28
g01093394
42. Remove bearing (40) from retainer (44).
Illustration 29
g01093395

1. Remove bolts (46).
2. Remove turbine (41) from hub (47).

Copyright 1993 - 2020 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Wed Mar 11 114318 UTC0800 2020
16
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Previous Screen
Product TRACK-TYPE TRACTOR Model D9T
TRACK-TYPE TRACTOR RJS Configuration D9T
Track-Type Tractor RJS00001-UP (MACHINE) POWERED
BY C18 Engine
Disassembly and Assembly D9T Track-Type Tractor
Power Train Media Number -RENR7471-06 Publication
Date -01/03/2015
Date Updated -23/08/2018
i06163241
Torque Converter - Assemble SMCS -
3101-016 Assembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
B 138-7575 Link Bracket 8
C 138-7574 Link Bracket 3
D 138-7573 Link Bracket 5
F 1P-0520 Driver Gp 1
H 1U-9478 Nut 1
H 257-5128 Fixture 1
H 378-4529 Spanner Wrench As 1
H 6V-6080 Torque Multiplier Gp 1
17
Illustration 1
g01093395

1. Install turbine (41) onto hub (47).
2. Install bolts (46). Tighten bolts (46) to a
   torque of 120 15 Nm (89 11 lb ft).

Illustration 2
g01093394

1. Raise the temperature of bearing (40).
2. Install bearing (40) onto retainer (44).

Illustration 3
g01093371
5. Install retainer (44) onto turbine (41).
18
Illustration 4
g01093368
6. Install lockwasher (45) onto retainer (44).

• Illustration 5 g03833778
• Use Tooling (H) to install locknut (43) onto
  retainer (44). Tighten locknut (43) to a torque
  of 985 35 Nm (726 26 lb ft).
• Install set screw (42) into locknut (43).

Illustration 6
g01093363
19
Illustration 7
g01093366

1. Lower the temperature of turbine (41).
2. Attach Tooling (D) and a suitable lifting device
   to rotating housing (28).
3. Install rotating housing (28) onto turbine (41).
   The weight of the rotating housing is
   approximately 57 kg (125 lb).

Illustration 8 g01093362 12. Install retaining
ring (39) onto bearing (40).
Illustration 9
g01093359
20
13. Install cover (38) and bolts (37) onto
rotating housing (28).

• Illustration 10 g01093724
• Lower the temperature of stator carrier (26).
• Install stator (36) onto stator carrier (26).

Illustration 11 g01093013 16. Install retaining
ring (35) onto stator carrier (26).
Illustration 12
g01093726
21

1. Install impeller (32) onto stator carrier (26).
2. Raise the temperature of bearing cone (29).
3. Install bearing cone (29) onto stator carrier
   (26).

• Illustration 13 g01093010
• Lower the temperature of bearing cup (34).
• Install bearing cup (34) from impeller flange
  (31).

Illustration 14
g01093727

1. Install impeller flange (31).
2. Install wear sleeve (30) and bolts (33). Tighten
   bolts (33) to a torque of 120 20 Nm (89 15
   lb ft).

22

• Illustration 15 g01093003
• Attach Tooling (B) and a suitable lifting device
  to stator carrier (26).
• Install the stator carrier onto rotating housing
  (28). The weight of the stator carrier is
  approximately 61 kg (135 lb).
• Install bolts (27). Tighten bolts (27) to a
  torque of 50 7 Nm (37 5 lb ft).

• Illustration 16 g01093002
• Raise the temperature of seal carrier to a
  maximum temperature of 66 C (150 F).
• Install seal carrier (24) onto stator support
  (21).
• Install seal ring (25) onto seal carrier (24).
• Install spring pins (23) onto stator support (21).

23
Illustration 17 g01093001 31. Install O-ring
seals (22) onto stator support (21).

• Illustration 18 g01093786
• Attach Tooling (D) and a suitable lifting device
  to stator support (21).
• Install stator support (21).

Illustration 19 g01092999 34. Install bolts
(20). Tighten bolts (20) to a torque of 120 15
Nm (89 11 lb ft).
24
Illustration 20
g01092997

1. Raise temperature of bearing (19).
2. Install bearing (19) onto output shaft (16).
3. Install ring carrier (18) onto output shaft (16).
   Install seal ring (17) onto ring carrier (18).

• Illustration 21 g01092996
• Attach Tooling (C) and a suitable lifting device
  to output shaft (16).
• Install output shaft (16).

Illustration 22
g01092993
25
40. Install O-ring seal (15) onto torque
converter cover (13).

• Illustration 23 g01092992
• Attach Tooling (A), Tooling (D), Tooling (B), and
  a suitable lifting device to torque converter
  (13).
• Install torque converter cover (13) and bolts
  (14). The weight of the torque converter cover
  is approximately 125 kg (275 lb).

• Illustration 24 g01092991
• Attach Tooling (A), Tooling (B), Tooling (C), and
  a suitable lifting device to torque converter
  cover (13).
• Invert the torque converter. The weight of the
  torque converter is approximately 340 kg (750
  lb).

26

• Illustration 25 g01092989
• Use Tooling (F) to install seal (10) into bearing
  retainer (8).
• Install speed sensor (12) and nut (11) onto
  bearing retainer (8). Do not tighten nut (11) now.

Illustration 26 g01092988 47. Install O-ring
seals (9) onto bearing retainer (8).
Illustration 27
g01092986
48. Install bearing retainer (8) and bolts (7).
27
Illustration 28 g01092985 49. Install yoke
assembly (6) and O-ring seal (5).

• Illustration 29 g01093834
• Install retainer (4) and bolt (3). Tighten bolt 3
  to a torque of 240 25 Nm (177 18 lb ft).
• Install speed sensor (12) until speed sensor (12)
  contacts the center of one of the teeth on yoke
  assembly (6).
• Loosen speed sensor (12) by half a turn.
• Tighten nut (11) to a torque of 25 5 Nm (18
  4 lb ft).

28
Illustration 30
g01092983

• Install relief valve (2) and bolts (1).
• End By
• a. Install the torque converter. Refer to
  Disassembly and Assembly, "Torque Converter -
  Install".

Copyright 1993 - 2020 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Wed Mar 11 114418 UTC0800 2020
29
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Shutdown SIS
Previous Screen
Product TRACK-TYPE TRACTOR Model D9T
TRACK-TYPE TRACTOR RJS Configuration D9T
Track-Type Tractor RJS00001-UP (MACHINE) POWERED
BY C18 Engine
Disassembly and Assembly D9T Track-Type Tractor
Power Train Media Number -RENR7471-06 Publication
Date -01/03/2015
Date Updated -23/08/2018
i02210377
Torque Converter - Install SMCS -
3101-012 Installation Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
31
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friend! Thank you very much for reading. Enter
the link into your browser. The full manual is
available for immediate download. https//www.eb
ooklibonline.com