ITER CODAC

1
ITER CODAC

• Wolf-Dieter Klotz
• ITER Organization, Cadarache, France

2

• ITER at a glance
• CODAC overall architecture
• ITER procurement model
• Standardization for Instrumentation Control
  (IC)

3
ITER
4
The Core of ITER
29m
28m
5
(No Transcript)
6
The ITER Site

• Area about 60 ha
• Buildings up to 60m high and 200m long

7

• ITER Site Preparation

• The building construction permit was granted in
  April, 2008.
• Building construction will begin in 2009.

8
International Cooperation
Seven Parties are involved in ITER
Construction
9
Construction Sharing

• Overall sharing EU 5/11, other six parties 1/11
  each.
• Overall contingency of 10 of total.
• Total amount 3577 kIUA (5079 MEuro-2007)

Total procurement value 3021 Staff 477 RD
80 Total kIUA 3577
10
Construction Sharing
C Contributions in KindMajor systems provided
directly by Parties
Overall cost sharing EU 5/11, Others 6 Parties
1/11 each Overall contingency up to 10 of
total. Total amount 3577 kIUA (5079 M-2007)
Overall costs shared according to agreed
evaluation of ABC

• B
• Residue of systems,jointly funded,purchased by
  ITER Project Team

11
What makes ITER different?

• Internationally exploited experiment
• In-kind procurement from 7 Parties
• Nuclear installation new rules
• Reliability/availability higher than any previous
  fusion project
• Continuous operation rather than pulsed
• Long timescale to construct, operate, maintain

12
Roles Responsibilities for Construction
13
CODAC Architecture
14
ITER seen by CODAC
Control, Data Access and Communication

• 150 one off industrial plant systems
• delivered in-kind with corresponding package
• including
• science
• diagnostics
• plasma control
• industrial control
• interconnected by dedicated networks

15
3 Tier Segregation
CODAC PBS 4.5
Interlocks PBS 4.6
Nucl.Safety PBS 4.8
Comm. over Networks
16
Remote Access
Plant Operation Zone
17
A Different View
18
(No Transcript)
19
(No Transcript)
20
(No Transcript)
21
(No Transcript)
22
(No Transcript)
23
(No Transcript)
24
(No Transcript)
25
(No Transcript)
26
(No Transcript)
27
(No Transcript)
28

• CODAC Integrates all Systems

29
CODAC required equipment

• Control room equipment
• Engineering and configuration workstations
• Scientific tools
• Remote control rooms management SW
• Mass data storage
• Configuration databases
• Central supervision system
• Central Alarm system
• Central timing system
• Plant interface systems
• Fast control systems
• Fast data acquisition systems
• Plant monitoring systems
• Slow control systems
• Industrial automation and control
• Process instrumentation
• Various type of networks

30
Interlock Safety required equipment

• Highly reliable and available PLC systems
  (SIL3 and class 2)
• Various type of transducers
• Various type of networks TCP/IP, Safety
  field buses, monitored hardwired links
• Supervisory systems
• Long term safe data storage
• Safety operators desks

31
CODAC, Interlock Safety required activities

• IC Support for plant systems
• Eng. support for CODAC
• Eng. support for InterlockSafety
• Technical specifications
• Engineering Design
• Detailed Design
• Prof-of-concept with prototypes
• Procurement of equipment
• SW programming
• HW assembly
• HW and SW integration
• Factory testing
• Installation and Commissioning

32
ITER IO Contract Strategy
33
ITER Procurement Model
34
Fund versus In-Kind Procurement
35

• Procurement Allocation pg.1

36
Procurement Allocation pg.2
37

• Procurement Allocation pg.3

38

• Procurement Allocation pg.4

39

• Plant System IC Costs

• Assume CODAC Plant System IC is 7 of total
  cost
• low end of typical range
• amounts to about ? 317M
• CODAC (the supervisory part) CIS CSS is
  funded at ? 75M
• needs to be verified if CSS can be included
• A first (top-down) estimate of Plant System IC
  inside procurement arrangements is therefore the
  remaining ? 242M
• EU has 32.9 of procurement, and probably a
  greater fraction (42.2) of Plant System IC ?
  102M
• 75 is dominated by engineering costs ? 76.8M,
  rather than component costs ? 25.2M

40

• Procurement Schedule

extracted form Integrated Project Schedule IPS
version 16-May-2008

• Peak in preparing Procurement Arrangements now
  to 2010
• no new Procurement Arrangements after 2012

41
CODAC Boundary
42
The Procurement Chain
43
Integrated Project Teams in the DAs

• There is need for efficient communication between
  CODAC and the Domestic Agency.
• A model is suggested based on expert centers in
  the DAs.
• Experts from the different DAs could spend time
  in Cadarache to develop a full understanding of
  CODAC, while at the same time contributing to the
  development of CODAC itself.
• When in their Participant Teams, their knowledge
  can be passed on to the domestic industries or
  research institutions which, in turn, enhance the
  contact with the end-suppliers.

44
Standardization for Instrumentation Control
45

• Standards Requirements
• Procurement cannot work without Standardization

• Reliability, Availability and Serviceability
  (RAS)
• Open Standards
• Conservative Solutions
• Commercial off-the-shelf (COTS)
• Minimize New Development
• Very easy to use
• Low Risk
• Fast Delivery
• Low Total cost per channel
• Bottom Up and Top Down Engineering to PLC

46
Standards ToBeDefineds Procurement cannot work
without Standardization

• Plant System Controllers
• PLCs
• PCs/PCI
• Chassis based systems Compact PCI, PXI, ATCA,
  AMC, µTCA
• Open Software
• Operating Systems (LINUX distribution)
• SCADA frameworks EPICS, TANGO
• RT-OS
• Development Methodologies/Frameworks
• PLC programming
• Application IDEs Eclipse, Control Studio, ...
• Network Standards based on Gbit Ethernet
• Protocols over IP and TCP

47

• Standards How To - 3 Sources
• Procurement cannot work without Standardization

• Plant System Host - will be provided by CODAC
• works as gateway between Plant System and CODAC
• contains communication middleware
• maps plant data and protocols to a universal
  CODAC format
• miniCODAC - will be provided by CODAC
• works as portable system for plant design and
  SAT (may be FAT as well)
• contains SCADA tools to set up autonomous plant
  control systems
• Plant Control Design Handbook - is provided by
  CODAC
• is the reference for mandatory and recommended
  standards

48
The End