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Selling an Idea or a Product

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Littleford Day Inc. Where Processing Ideas Become Reality. ... Extremely fast Batch Times of. 2-4 Minutes on dry ... 2.-Fast drying cycles and discharge. ... – PowerPoint PPT presentation

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Title: Selling an Idea or a Product


1
Littleford Day Inc. Where Processing Ideas
become Reality.
2
FKM-KM-DVT Mixers / Dryers /
Reactors Batch Continuous
Operation
Littleford Day Inc. Where Processing Ideas
Become Reality.
3
Littleford FKM / KM / DVT Mixers, Dryers
Reactors
Presentation Index
Page
Contents 4 FKM / KM /
DVT Mixers, Dryers Reactors Tasks
Applications. 5 The Littleford
Advantages 6 The Fluidized-Bed
Concept for Mixing and Drying. 7
Chopper action on a dispersion process. 8
Manufacturing Options. 9 How do
we build them. 10 KM Units for
Continuous Operations Special Features. 11
DVT Reactors Special Features Main
Applications 12 Drying in the
Littleford 13 The Chopper advantages
when drying. 14 Liquids Dispersion
Systems. 15 Granulating with the
Littleford. 16 Wet Granulation. 17
Batch Operation FKM
Regular Sizes. 18 Continuous Operation
KM Regular Sizes. 19
Pressurized Operation DVT Regular Sizes.
20 Service and Spare Parts. 21
Rental Programs. 22 Technical Center
Our Process Developing and Testing
Facilities.
4

TYPE OPERATION VESSEL
TASKS
FKM Batch Atmospheric
High-Quality Mixings or Vacuum
Liquid Dispersions.
Powder
Coatings.
Lumps Breaking KM
Continuous Atmospheric Vacuum Drying.

Granulation.
DVT Batch Internal
ALL THE ABOVE
Pressure Chemical
Reactions.
High Vacuum
FKM / KM / DVT Mixers - Dryers - Reactors
Littleford Day Inc. Where Processing Ideas
Become Reality.
5
Littleford Day Inc. Where Processing Ideas
Become Reality.
X
X
X
Accurate mixing of different density components.
Yes
Poor
X
Complete dispersion of liquids with dry powders.
Poor
Partial
Poor
Partial
X
X
X
Lump breaking, for control of particles sizes.
Poor
Partial
X
X
X
X
X
Fluidized-Bed particle movement for higher heat
transfer.
X
X
X
X
X
Extremely fast Batch Times of 2-4 Minutes on
dry powders.
X
X
X
Continuous deagglomeration for more efficient
drying.
Poor
Partial
6
The Fluidized Bed Operation for Mixing Drying
The unique mixing action of the FKM series
mixers is accomplished by a horizontal shaft
which revolves at a high rate of speed rapidly
projecting and hurling the mix materials
away from the vessel wall into free space,
filling the entire vessel. The mixing action
causes the materials to crisscross in the
direction of the vessel walls and inversely back
again, providing a high volume rate of material
transfer. The mechanically fluidized bed of
particles is the basis of its mixing efficiency
and accuracy, including mixtures with diverse
specific gravities as well as other problems
such as liquid incorporation and heat transfer.
7
Chopper Action, sending fluidized particles
upward, against sprayed liquids flowing
in the opposite direction.
Superb Liquids Dispersion into Powders, through
high speed Choppers
(Showing Top Injection Type. Bottom Liquids
Injection also available)
8
Manufacturing Options
Vacuum System Stack (s) Pulse Back Filter
(s) Condenser, Receivers. Vacuum Pumps.
Material C.Steel, 304 S.S., 316 SS., Special.
Interior Std. 120 Grit or
higher.
Liquid Injection Tower, Manifold. Top and / or
Bottom Mountings.
Electric's H.P., TEFC,Expl.Proof.
Vessel Construction Atmospheric Std., Vacuum
Rated, Pressure Rated, Sanitary Construction.
FDA Ratings.
Feeding Ports
Drive Type. Sanitary or Welded Design RPMs 1 or
2 Speeds, Variable Speed. Hydraulic Coupling.
Seals Std. Packing, Positive
Pressure Mechanical.
Plows Std.,Heat Transfer, Becker
Jacket. Std. 75 PSI Other PSI Ratings Heating
Cooling
Special Bases, Load Cells.
Choppers H.P., TEFC, Expl.Proof
Blade Types
Discharge Valve Manual,Pneumatic. Ball type,
Butterfly, Spherical Slide Options.
Control Panels Manual, Automatic. RPM Control
Batch Times,
Amp,Power,Reports
9
How do we build them
Standard or Sanitary Construction. TEFC
or Explosion Proof Electric's. Full Vacuum or
rated for several Internal Pressure Ratings.
Single or Variable Speeds.
Pulse Back Filters.
10
KM Units, for continuous operations
Commonly used in applications requiring large
outputs of mixed, dried and/or reacted materials.
Special Features of the KM Continuous mixers
Littleford Day Inc. Where Processing Ideas
Become Reality.
11
Typical Applications Chemical
Reactions. Of the solid phase classification
including metal stearates metal alkoxides
pharmaceutical inter- mediates, pesticides
derivatives, dye and pigment intermediates
including anthraquinone, di-azo
and phthalocyanine cellulose ethers dry
chlorination of aromatics chemical modification
of polymers chemical encapsulation of
pesticides herbicides. Biopolymer
Modification Cellulose Sulfidation for film
fiber production, guar protein,cellulose ethers,
starch Biomass conversion. Drying of Solid
Phase Concentration Reduced pressure or Vacuum
Type, particularly those products exhibiting
thermal sensitivity such as drying of foods and
pharmaceuticals. Solvent Recovery Characterized
by recovery of chlorinated organics, ketones,
aromatics and aliphatics. Extraction of
Biopolymers Including proteins, carrageenan
natural gums. Sterilization of Foods
Pharmaceuticals By chemical and thermal
treatment. Physical Reaction Such as required in
Mfrg. Of catalyst materials. Food
Preparation Physical reaction to formulate
synthetic food products such as cheeses,
texturized proteins, etc.
DVT Reactors Polyphase Systems
PRODUCT
FEATURES Vessel Connections From Process
Needs. Injection Nozzles Addition of Vapors/
Liquids ASME Code Construction. Provision for
field or site insulation. Optional Construction
Materials Specialty Alloys, Clad or Solid
and S.S. heat transfer Jacket. Special
Alloys. Internal Finishes. Wall
Scrapers. Sanitary Design U.S.D.A, FDA 3A
Specs. Vapor Dome Various designs for diverse
vapor streams with provisions for particle/dust
removal, mist elimination. Set for reflux
condenser. Feed and Discharge Connections Contour
ed design to avoid dead zones. Shaft As option,
to accommodate flow of heat transfer medium, to
avoid sticking.
12
Drying in The Littleford.
1.-High efficiency drying of Suspensions, pastes,
and bulk materials. 2.-Fast drying cycles and
discharge. 3.-Allows efficient drying of
sensitive materials at low Temperatures. 4.-Comple
te dispersion of agglomerates, lumps and fiber
bundles. 5.-Homogeneous mixing of dissimilar
ingredients. 6.-Drying operations from liquid
state to free-flowing powder in one
vessel. 7.-Allows liquid addition during
processing. 8.-Adapts itself to effective
recovery of costly solvents. 9.-Eliminates need
for additional processing equipment.
The Key to this State-of-the Art drying
technology is the unique,
mechanically fluidized ploughshare ction which
agitates and individualize the solid
particles to be dried. The ploughshare
action forces the product into a
3-dimensions motion that individualizes each
particle, continuously exposing tremendous
surface area for drying. The particles
constantly contact one another, and the
heated interior walls of the jacketed vessel
furthering the drying process. Our dryers are
also equipped with independently operated, high
shear choppers, to reduce the particle size of
the lumps or agglomerates, to expose undried
materials and ensure thoroughly dried particle
interior. Deagglomeration further shortens
drying time.
Heated Pulse Back Filter with Stack.
Wet Product
Condenser
Littleford Dryer.
Recovery Tank.
Vacuum Pump.
13
Advance Drying

The Chopper Advantages in Drying Fast,
efficient drying without lump formation
The action of the turbulent plows and the high
shear choppers reduce the forming lumps to
smaller granules, thus exposing large amounts of
new surface area for drying.
14
Liquids Dispersion Systems
Improved wetting
characteristics. Minimization of
Liquids usage. Complete
uniformity of dispersion.
Increased Productivity.
Any application requiring high-quality
dispersion of liquids into powders .
15
Granulating The FKM Advantage
Littleford mixers/granulators, equipped with
plow-like mixing tools, develop an intermediate
intensity mix action, which is gentle, yet
thorough. This action is supplemented by
high shear choppers, which quickly disperse
minor liquid, or powder ingredients. In a
typical run, the excipient and the powdered
active ingredient are charged to the static
granulator and mixed, with choppers, for several
minutes, until the power curve levels off,
indicating that dispersion is complete. Then
the agglomerating liquids are sprayed into the
active chopper field, where they are quickly
dispersed into the batch.

The degree of granulation, and thus the amount
of power utilized, is dependent upon the
amount of liquid added to the batch, so as of
the wet mix batch time. The action of the
curved-sided plows guarantees more spherical
granules, and the choppers action controls
particle size distribution.
16
Granulation Cycle 2 to 5 Minutes. Reduction
in Granulating Solution. Less Drying Time, due
to the above. Excellent Granules Flow
Properties. Mixing and Granulating in the
same Vessel 10 Min. for Both Operations.
Wet Granulation Littleford Advanced Solutions
The various ingredients are weighted and fed to
the Littleford Mixer / Granulator, by hand or
vacuum- feed systems. Pre-Milling to eliminate
lumps that may have formed in storage is not
required, as thechoppers deagglomerate these
during the cycle.
Complete uniformity of mix is usually attained in
about One Minute. Most pharmaceutical companies
mix an additional 2 minutes to complete
deagglomeration and dispersion of dry colors
Following the dry mix cycle, the gra- nulation
solution is fed to the mixer through 1/2 liquid
injectors mounted over high speed blending
choppers Spray nozzles are not always required
as the choppers quickly disperse the liquids.
Due to the de- gree of dispersion attained, a
reduc- tion in the amount of granulation
solution is usually possible, if compared to
low-shear systems. 10 to 20 in starch paste
reduction is typical. Even greater reductions are
attained with alcohol granulations. Liquid
reduction great- ly enhances drying times. The
introduction dispersion of the granulating
solution depends on the batch size. Usually
requires 2-3 Minutes.
When granulation is done, it is clearly
reflec- ted in the Drive Current. Cycle is
instrumentated for accurate reproduci- bility.
Following the distribution
of the granulating
solution, the action of the
choppers change from disper-
sion to agglomerate control. Over sized
agglomerates are constantly broken up and
reformed into fairly uniform spheres. The size is
based on cycle length
Discharge consists of spheres.
Over 90 yield ready for shelf or
fluidized bed drying without wet
screening.
17
Batch Operation FKM regular sizes
Working capacity depends on the process, and
is normally between 50 and 70 of total capacity.
18
Continuous Operation, KM regular sizes
Working capacity depends on the process, and
is normally between 30 and 70 of total capacity.
19
Pressurized Vessels DVT regular sizes
Working capacity depends on the process, and
is normally between 50 and 70 of total capacity.
Lab. Models
20
Service Spare Parts
Littleford Day Inc. Where Processing Ideas
Become Reality.
  • Exclusive Dept. for customer assistance.
  • Laboratory for formulations optimization.
  • Specialized Field Service Engineers.
  • Stock of common required parts.
  • Top American Mfrd. Parts SKF, Falk, Chesterton,
    etc.,etc.
  • Assistance in Spanish, if required.

The Best Service Department. Direct Sales Force.
No Reps. Own Manufacturing Facilities.
21
Rental Programs
In addition to our Process Development Testing
Programs, our Rental Program offers a unique
opportunity to test our processing equipment in
your own Plant.
A portion of the rental cost, under this program,
will be applied to the purchase of any related
Littleford Day Equipment.
22
Process Development Testing
Main Office Florence, KY. Ph.- (606) 525-7600.
Fax 525-1446 Latin America Mexico Cy.Ph.-
(52-5)550-9459. Fax 550-9459

Minutes away from Greater Cincinnati Airport,
Our Lab. Center is fully equipped with all the
required machinery for product development
Mixers, Dryers, Reactors, Granulators,
Intensive Mixers-Coolers and support equipment
such as filtering and vacuum drying systems.
Cosmetics Detergents Soaps Foundry
Additives Pharmaceutical Ceramics Fertilizers/Seed
s Rubber Mortar Mixes Brake Linings Powdered
Metals Herbicides Flame Retardant
Chemicals Pigments Color Flushing BMC SMC
Plastics. Color Concentrates PVC
Compounding Coatings Plastisols Adhesives
Caulks Inks Varnish ChemicalReactions
Drying Cellulose Reactions Spices Chocolate
processing Gelatin Powdered drinks Bakery
Mixes Instantanization
Technical Center Main Equipment FM-130
Mixer/Processor Ploughshare DVT-130 Polyphase
Reactor KM-150 Continuous Mixer/Processor M-5
Lab. Mixer Dryer W-180/K-300 PVC
Compounder W-10 High Intensity Mixer Daymax 10
Pastes Disperser Daymax 100 Pastes
Disperser Mixtruder Sigma Double-Arm Mixer Mogul
Tangential Sigma Mixer Cincinnatus Overlapping
Sigma Mixer FA-10 Nauta Processor


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Reacting Problems.
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