Sector Status

1
Sector Status

• Module Loading Task Force Meeting
• November 25, 2004

2
Sector Summary

• 9005 FE-I2 modules
• Used for qualification and extensively tested
  (system test)
• 9000 FE-I3 bad modules
• Used for final tune-up of assembly process
• Assembly completed. Survey completed - OK
• Preliminary( room T) electrical test done - OK
• Thermal imaging, thermal cycling and burn-in to
  be done
• Back in system test for now
• 9006 1st production unit
• Assembly and survey completed on September 24.
  OK. Thermal OK.
• All testing complete. OK.
• 9007
• Assembly and survey completed September 30. OK.
  Thermal OK.
• Need to redo digital test cold with improved
  grounding, otherwise done.
• 9008
• Six modules loaded. Survey OK. Testing to start
  next week
• 9009
• Assembly and survey completed on October 19. OK
• Not yet tested.

3
Status

• Qualification of second assembly station nearly
  complete. Survey comparisons with other station
  done, agreement within few microns.
• Expect to start using second station next week
  for 9011.
• Slowly ramp up assembly rate. Limited by manpower
  and soon module delivery rate. Can add manpower
  if module rate improves.
• Testing fully operational but keep making small
  improvements.
• XTALK cut in discussion with Module Analysis czar
• Will shortly start planning to replicate test
  system to allow faster rate
• Expect to have at least one disk worth, eight
  sectors, assembled before Xmas break.

4
Planning